/.25ton/TM-9-2320-280-34 Truck Utility: Cargo/Troop Carrier 1-1/4 Ton 4x4 M998 (2320-01-107-7155) (EIC: BBD);M998A1 (2320-01-371-9577) (EIC: BBN) Manual

Chapter 1. INTRODUCTION
DESTRUCTION OF ARMY MATERIEL TO PREVENT ENEMY USE
Section II. EQUIPMENT DESCRIPTION AND DATA
Table 1-1. Tabulated Data -579760027
Table 1-1. Tabulated Data (Cont'd) -579760028
Table 1-1. Tabulated Data (Cont'd) -579760029
Chapter 2. GENERAL MAINTENANCE
Section II. TROUBLESHOOTING -579760031
TROUBLESHOOTING SYMPTOM INDEX
Table 2-1. Mechanical Troubleshooting
ENGINE KNOCKS (MECHANICAL NOISE)
EXCESSIVE EXHAUST SMOKE
LOSS OF COOLANT
NO 1-2 UPSHIFT OR DELAYED UPSHIFT -579760037
SHIFT FIRM OR ROUGH
SHIFT SOFT OR SUPS
NO DETENT DOWNSHIFTS
TRANSMISSION NOISY
ELECTRIC CHECK-OUT OF ELECTRONIC COMPONENTS IN 4L80-E TRANSMISSION AT TRANSMISSION ELECTRICAL CONNECTOR.
TORQUE CONVERTER CLUTCH SOLENOID
TRANSMISSION CONTROL MODULE (TCM) CODES ARE 59, 71, 75, 79, 81, 82, 83
NO 1-2 UPSHIFT OR DELAYED UPSHIFT -579760045
1-2 SHIFT FIRM OR ROUGH
NO 3-4 UPSHIFT OR DELAYED UPSHIFT
NO ENGINE BRAKING - THIRD GEAR
VEHICLE MOVES IN NEUTRAL
DIFFERENTIAL NOISY
Section III. AIR-CONDITIONING TROUBLESHOOTING
Table 2-1.1. Normal Operating Temperatures and Pressures (FR-12).
Table 2-2. Normal Operating Temperatures and Pressures (R-12).
AIR-CONDITIONING TROUBLESHOOTING SYMPTOM INDEX
INTERMITTENT COOLING
INSUFFICIENT COOLING
UNUSUAL NOISE WITH CLUTCH ENGAGED
UNUSUAL NOISE WITH CLUTCH DISENGAGED
SECTION IV. GENERAL MAINTENANCE INSTRUCTIONS
INSPECTION -579760060
REPAIR -579760061
ASSEMBLY -579760062
Chapter 3. ENGINE MAINTENANCE
ENGINE MOUNT AND INSULATOR MAINTENANCE
Removal -579760065
Disassembly -579760066
Assembly -579760067
Installation -579760068
Installation (cont) -579760069
LEFT CYLINDER HEAD REPAIR
Repair -579760071
Installation -579760072
Installation (cont) -579760073
RIGHT CYLINDER HEAD REPLACEMENT
Removal -579760075
Installation -579760076
Installation (cont) -579760077
CRANKSHAFT PULLEY REPLACEMENT
Installation
TORSIONAL DAMPER REPLACEMENT
Installation -579760081
ROCKER ARM SHAFTS AND PUSHRODS REPLACEMENT
HYDRAULIC VALVE LIFTER REPLACEMENT
Installation -579760084
TIMING CHAIN COVER, TIMING CHAIN, AND DRIVE SPROCKETS MAINTENANCE
Inspection -579760086
Installation -579760087
Installation (cont) -579760088
LEFT ROCKER ARM COVER MAINTENANCE
Installation -579760090
RIGHT ROCKER ARM COVER MAINTENANCE
Installation -579760092
FRONT COVER OIL SEAL REPLACEMENT -579760093
FRONT COVER OIL SEAL REPLACEMENT -579760094
REAR MAIN OIL SEAL REPLACEMENT
Removal -579760096
Installation -579760097
Installation (cont) -579760098
OIL PUMP MAINTENANCE
Installation -579760100
INTAKE MANIFOLD MAINTENANCE
Installation -579760102
GLOW PLUG TIP REMOVAL (DAMAGED OR BROKEN)
Removal -579760104
ENGINE INJECTION PUMP TIMING
Timing Check
Timing Check (cont)
Timing Adjustment
ENGINE RUN-IN
Section II. ENGINE REPLACEMENT
ENGINE REPLACEMENT IN SHIPPING/STORAGE CONTAINER
Installation -579760112
ENGINE REMOVAL (6.2 L AND 6.5 L [DETUNED])
Removal -579760114
Removal (cont) -579760115
Removal (cont) -579760116
Removal (cont) -579760117
Removal (cont) -579760118
Removal (cont) -579760119
Removal (cont) -579760120
Removal (cont) -579760121
Removal (cont) -579760122
Removal (cont) -579760123
Removal (cont) -579760124
Removal (cont) -579760125
Removal (cont) -579760126
Removal (cont) -579760127
Removal (cont) -579760128
Removal (cont) -579760129
Removal (cont) -579760130
Removal (cont) -579760131
Removal (cont) -579760132
Removal (cont) -579760133
Removal (cont) -579760134
Removal (cont) -579760135
Removal (cont) -579760136
Removal (cont) -579760137
Removal (cont) -579760138
Removal (cont) -579760139
Removal (cont) -579760140
Removal (cont) -579760141
Removal (cont) -579760142
Removal (cont) -579760143
Removal (cont) -579760144
Removal (cont) -579760145
Removal (cont) -579760146
Removal (cont) -579760147
Removal (cont) -579760148
ENGINE INSTALLATION (6.2 L AND 6.5 L [DETUNED])
Installation -579760150
Installation (Cont) -579760151
Installation (Cont) -579760152
Installation (Cont) -579760153
Installation (Cont) -579760154
Installation (Cont) -579760155
Installation (Cont) -579760156
Installation (Cont) -579760157
Installation (Cont) -579760158
Installation (Cont) -579760159
Installation (Cont) -579760160
Installation (Cont) -579760161
Installation (Cont) -579760162
Installation (Cont) -579760163
Installation (Cont) -579760164
Installation (Cont) -579760165
Installation (Cont) -579760166
Installation (Cont) -579760167
Installation (Cont) -579760168
Installation (Cont) -579760169
Installation (Cont) -579760170
Installation (Cont) -579760171
Installation (Cont) -579760172
Installation (Cont) -579760173
Installation (Cont) -579760174
Installation (Cont) -579760175
Installation (Cont) -579760176
Installation (Cont) -579760177
Installation (Cont) -579760178
Installation (Cont) -579760179
Installation (Cont) -579760180
ENGINE REMOVAL (6.5 L)
Removal -579760182
Removal (cont) -579760183
Removal (cont) -579760184
Removal (cont) -579760185
Removal (cont) -579760186
Removal (cont) -579760187
Removal (cont) -579760188
Removal (cont) -579760189
Removal (cont) -579760190
Removal (cont) -579760191
Removal (cont) -579760192
Removal (cont) -579760193
Removal (cont) -579760194
Removal (cont) -579760195
Removal (cont) -579760196
Removal (cont) -579760197
Removal (cont) -579760198
Removal (cont) -579760199
Removal (cont) -579760200
Removal (cont) -579760201
Removal (cont) -579760202
Removal (cont) -579760203
Removal (cont) -579760204
Removal (cont) -579760205
Removal (cont) -579760206
Removal (cont) -579760207
Removal (cont) -579760208
Removal (cont) -579760209
Removal (cont) -579760210
Removal (cont) -579760211
Removal (cont) -579760212
ENGINE INSTALLATION (6.5 L)
ENGINE INSTALLATION (6.5 L) (Cont'd) -579760214
ENGINE INSTALLATION (6.5 L) (Cont'd) -579760215
ENGINE INSTALLATION (6.5 L) (Cont'd) -579760216
ENGINE INSTALLATION (6.5 L) (Cont'd) -579760217
ENGINE INSTALLATION (6.5 L) (Cont'd) -579760218
ENGINE INSTALLATION (6.5 L) (Cont'd) -579760219
ENGINE INSTALLATION (6.5 L) (Cont'd) -579760220
ENGINE INSTALLATION (6.5 L) (Cont'd) -579760221
ENGINE INSTALLATION (6.5 L) (Cont'd) -579760222
ENGINE INSTALLATION (6.5 L) (Cont'd) -579760223
ENGINE INSTALLATION (6.5 L) (Cont'd) -579760224
ENGINE INSTALLATION (6.5 L) (Cont'd) -579760225
ENGINE INSTALLATION (6.5 L) (Cont'd) -579760226
ENGINE INSTALLATION (6.5 L) (Cont'd) -579760227
ENGINE INSTALLATION (6.5 L) (Cont'd) -579760228
ENGINE INSTALLATION (6.5 L) (Cont'd) -579760229
ENGINE INSTALLATION (6.5 L) (Cont'd) -579760230
ENGINE INSTALLATION (6.5 L) (Cont'd) -579760231
ENGINE INSTALLATION (6.5 L) (Cont'd) -579760232
ENGINE INSTALLATION (6.5 L) (Cont'd) -579760233
ENGINE INSTALLATION (6.5 L) (Cont'd) -579760234
ENGINE INSTALLATION (6.5 L) (Cont'd) -579760235
ENGINE INSTALLATION (6.5 L) (Cont'd) -579760236
ENGINE INSTALLATION (6.5 L) (Cont'd) -579760237
ENGINE INSTALLATION (6.5 L) (Cont'd) -579760238
ENGINE INSTALLATION (6.5 L) (Cont'd) -579760239
ENGINE INSTALLATION (6.5 L) (Cont'd) -579760240
ENGINE PREPARATION (6.2 L AND 6.5 L)
Disassembly -579760242
Disassembly (cont) -579760243
Disassembly (cont) -579760244
Disassembly (cont) -579760245
Disassembly (cont) -579760246
Disassembly (cont) -579760247
Disassembly (cont) -579760248
Disassembly (cont) -579760249
Disassembly (cont) -579760250
Disassembly (cont) -579760251
Disassembly (cont) -579760252
Disassembly (cont) -579760253
Disassembly (cont) -579760254
Disassembly (cont) -579760255
Disassembly (cont) -579760256
Assembly -579760257
Assembly (Cont) -579760258
Assembly (Cont) -579760259
Assembly (Cont) -579760260
Assembly (Cont) -579760261
Assembly (Cont) -579760262
Assembly (Cont) -579760263
Assembly (Cont) -579760264
Assembly (Cont) -579760265
Assembly (Cont) -579760266
Assembly (Cont) -579760267
Assembly (Cont) -579760268
Assembly (Cont) -579760269
Assembly (Cont) -579760270
Chapter 4. FUEL SYSTEM MAINTENANCE
FUEL INJECTION NOZZLE REPLACEMENT
Installation -579760273
FUEL INJECTION LINES MAINTENANCE
Installation -579760275
SERVO ADVANCE SEAL REPLACEMENT
Installation -579760277
FUEL INJECTION PUMP MAINTENANCE
Removal -579760279
Installation -579760280
Installation (cont) -579760281
Installation (cont) -579760282
Installation (cont) -579760283
FUEL INJECTION PUMP COVER REPLACEMENT
Installation -579760285
FUEL INJECTION PUMP SHUTOFF SOLENOID MAINTENANCE
Installation -579760287
FUEL INJECTION PUMP COLD ADVANCE SOLENOID MAINTENANCE
Installation -579760289
ACCELERATOR CABLE MOUNTING BRACKET MAINTENANCE
Installation -579760291
Chapter 5: COOLING SYSTEM MAINTENANCE
Chapter 6: ELECTRICAL SYSTEM MAINTENANCE
100 AMPERE ALTERNATOR (12340912) REPAIR
Disassembly -579760295
Disassembly (cont) -579760296
Disassembly (cont) -579760297
Disassembly (cont) -579760298
Disassembly (cont) -579760299
Inspection -579760300
Inspection (cont) -579760301
Inspection (cont) -579760302
Assembly -579760303
Assembly (cont) -579760304
Assembly (cont) -579760305
Assembly (cont) -579760306
Assembly (cont) -579760307
AMPERE ALTERNATOR (12342944) TESTING AND REPAIR
Table 6-A. No-Load Test.
Table 6-A.1. Full-Load Test.
Table 6-A.2. Regulator Bypass Test.
Disassembly -579760312
Disassembly (cont) -579760313
Disassembly (cont) -579760314
Disassembly (cont) -579760315
Static Testing
Cleaning -579760317
Assembly -579760318
Assembly (cont) -579760319
Assembly (cont) -579760320
Assembly (cont) -579760321
AMPERE DUAL VOLTAGE ALTERNATOR (12447110) TESTING AND REPAIR
Alternator Output Testing -579760323
Table 6-A.3. No-Load Test.
Table 6-A.5. Alternator Speed and Current Tracking.
Disassembly -579760326
Disassembly (cont) -579760327
Static Testing -579760328
Cleaning -579760329
Assembly -579760330
Assembly (cont) -579760331
AMPERE ALTERNATOR (A0013036AA) TESTING AND REPAIR
Disassembly/Testing
Disassembly/Testing (cont) -579760334
Disassembly/Testing (cont) -579760335
Disassembly/Testing (cont) -579760336
Disassembly/Testing (cont) -579760337
Disassembly/Testing (cont) -579760338
Disassembly/Testing (cont) -579760339
Disassembly/Testing (cont) -579760340
Disassembly/Testing (cont) -579760341
Disassembly/Testing (cont) -579760342
Disassembly/Testing (cont) -579760343
Assembly -579760344
Assembly (cont) -579760345
Assembly (cont) -579760346
Assembly (cont) -579760347
Assembly (cont) -579760348
Assembly (cont) -579760349
AMPERE ALTERNATOR (12338796-1) TESTING AND REPAIR
Table 6-A.7. No-Load Test.
Disassembly -579760352
Disassembly (cont) -579760353
Static Testing -579760354
Cleaning -579760355
Assembly -579760356
Assembly (cont) -579760357
AMPERE DUAL VOLTAGE ALTERNATOR (12447109) TESTING AND REPAIR
Alternator Output Testing -579760359
Table 6-D. No-Load Test.
Table 6-F. Alternator Speed and Current Tracking.
Disassembly -579760362
Disassembly (cont) -579760363
Static Testing -579760364
Cleaning -579760365
Assembly -579760366
Assembly (cont) -579760367
AMPERE DUAL VOLTAGE ALTERNATOR (12469057) TESTING AND REPAIR
Alternator Output Testing -579760369
Alternator Output Testing (cont)
Table 6-H. No-Load Test.
Table 6-I. Full-Load Test.
Table 6-K. Regulator Bypass Test.
Disassembly -579760374
Disassembly (cont) -579760375
Static Testing -579760376
Assembly -579760377
Assembly (cont) -579760378
Assembly (cont) -579760379
STARTER REPAIR
Disassembly -579760381
Disassembly (cont) -579760382
Disassembly (cont) -579760383
Disassembly (cont) -579760384
Disassembly (cont) -579760385
Inspection -579760386
Assembly -579760387
Assembly (cont) -579760388
Assembly (cont) -579760389
Assembly (cont) -579760390
Assembly (cont) -579760391
Bench Testing and Adjustment
Bench Testing and Adjustment (cont) -579760393
Bench Testing and Adjustment (cont) -579760394
Bench Testing and Adjustment (cont) -579760395
STE/ICE-R WIRING HARNESS REPLACEMENT
Removal -579760397
Installation -579760398
Installation (cont) -579760399
Installation (cont) -579760400
Installation (cont) -579760401
ENGINE WIRING HARNESS REPLACEMENT
Removal -579760403
Removal (cont) -579760404
Removal (cont) -579760405
Removal (cont) -579760406
Removal (cont) -579760407
Removal (cont) -579760408
Removal (cont) -579760409
Installation -579760410
Installation (cont) -579760411
Installation (cont) -579760412
Installation (cont) -579760413
Installation (cont) -579760414
Installation (cont) -579760415
Installation (cont) -579760416
Installation (cont) -579760417
Installation (cont) -579760418
Installation (cont) -579760419
BODY WIRING HARNESS REPLACEMENT
Removal -579760421
Removal (cont) -579760422
Removal (cont) -579760423
Removal (cont) -579760424
Removal (cont) -579760425
Removal (cont) -579760426
Removal (cont) -579760427
Removal (cont) -579760428
Removal (cont) -579760429
Removal (cont) -579760430
Removal (cont) -579760431
Removal (cont) -579760432
Removal (cont) -579760433
Installation -579760434
Installation (cont) -579760435
Installation (cont) -579760436
Installation (cont) -579760437
Installation (cont) -579760438
Installation (cont) -579760439
Installation (cont) -579760440
Installation (cont) -579760441
Installation (cont) -579760442
Installation (cont) -579760443
Installation (cont) -579760444
Installation (cont) -579760445
60/100 AMPERE ALTERNATOR BRACKET MODIFICATION
Modification
Chapter 7. TRANSMISSION MAINTENANCE
GOVERNOR MAINTENANCE (3L80)
Installation -579760450
TRANSMISSION OIL PUMP SEAL REPLACEMENT (3L80)
Installation -579760452
Section II. TRANSMISSION REPLACEMENT
TRANSMISSION/TRANSFER CASE ASSEMBLY REMOVAL (3L80)
Removal -579760455
Removal (cont) -579760456
Removal (cont) -579760457
Removal (cont) -579760458
TRANSMISSION/TRANSFER CASE ASSEMBLY INSTALLATION (3L80)
Installation -579760460
Installation (cont) -579760461
Installation (cont) -579760462
TRANSMISSION/TRANSFER CASE ASSEMBLY REMOVAL (4L80-E)
Removal -579760464
Removal (cont) -579760465
Removal (cont) -579760466
Removal (cont) -579760467
TRANSMISSION/TRANSFER CASE ASSEMBLY INSTALLATION (4L80-E)
Installation -579760469
Installation (cont) -579760470
Installation (cont) -579760471
Installation (cont) -579760472
Installation (cont) -579760473
Installation (cont) -579760474
TRANSMISSION PREPARATION
Assembly -579760476
Chapter 8. TRANSFER CASE MAINTENANCE
TRANSFER CASE REPLACEMENT
Removal -579760479
Installation -579760480
Installation (Cont) -579760481
Installation (Cont) -579760482
Installation (Cont) -579760483
TRANSFER CASE GUIDE CABLE REPLACEMENT
Installation -579760485
Chapter 9. PROPELLER SHAFTS, AXLES, AND SUSPENSION MAINTENANCE
DIFFERENTIAL OUTPUT SHAFT SEAL REPLACEMENT
Installation -579760488
PINION SEAL REPLACEMENT
Installation -579760490
DIFFERENTIAL REPLACEMENT
Removal -579760492
Installation -579760493
Installation (cont) -579760494
GEARED HUB REPAIR
Disassembly -579760496
Disassembly (cont) -579760497
Inspection -579760498
Assembly -579760499
Assembly (cont) -579760500
Assembly (cont) -579760501
Assembly (cont) -579760502
Assembly (cont) -579760503
CONTROL ARM BUSHING RE PLA CEMENT
FRONT PROPELLER SHAFT REPAIR
REAR DIFFERENTIAL AND PARKING BRAKE MOUNTING BRACKET REPLACEMENT
DIFFERENTIAL AND AXLE FREE PLAY TOLERANCE INSPECTION
Chapter 10. SERVICE BRAKE SYSTEM MAINTENANCE
BRAKE ROTOR REPAIR
Refinishing
DISC BRAKE CALIPER REPAIR
Inspection -579760512
Assembly -579760513
Assembly (cont) -579760514
REAR PARKING BRAKE CALIPER REPAIR
Inspection -579760516
Assembly -579760517
Assembly (cont) -579760518
Chapter 11. STEERING SYSTEM MAINTENANCE
POWER STEERING PUMP AND STEERING GEAR LEAK TEST
STEERING GEAR REPAIR
Disassembly -579760522
Disassembly (cont) -579760523
Disassembly (cont) -579760524
Disassembly (cont) -579760525
Disassembly (cont) -579760526
Housing Group Inspection and Repair
Pitman Shaft Inspection and Repair
Rack Piston Group Inspection and Repair
Valve and Adjuster Group Inspection and Repair
Assembly -579760531
Assembly (cont) -579760532
Assembly (cont) -579760533
Assembly (cont) -579760534
Assembly (cont) -579760535
Assembly (cont) -579760536
Adjustment
Adjustment (Cont)
Chapter 12. FRAME MAINTENANCE
SPLASH SHIELD SUPPORT BRACKET REPLACEMENT
SPRING SEAT REPLACEMENT
FRONT SUSPENSION BRACE REPLACEMENT
Installation -579760543
FRONT SUSPENSION BRACE REPLACEMENT (SERIAL NUMBERS 100,000 AND ABOVE )
Installation -579760545
LEFT AIRLIFT BRACKET AND FRONT UPPER CONTROL ARM BRACKETS REPLACEMENT
Installation -579760547
RIGHT AIRLIFT BRACKET AND FRONT UPPER CONTROL ARM BRACKETS REPLACEMENT
Installation -579760549
RIGHT ENGINE MOUNT BRACKET REPLACEMENT
Installation -579760551
LEFT ENGINE MOUNT BRACKET REPLACEMENT
Installation -579760553
REAR UPPER CONTROL ARM BRACKET REPLACEMENT
Installation -579760555
REAR-REAR TIEDOWN BRACKET REPLACEMENT
TRANSMISSION CROSSMEMBER SUPPORT BRACKET REPLACEMENT
REAR-FRONT TIEDOWN BRACKET REPLACEMENT
Installation -579760559
DIFFERENTIAL SUPPORT BRACKET AND SIDE MOUNTING BRACKET REPLACEMENT
Removal -579760561
Installation -579760562
Installation (cont) -579760563
FRONT SUSPENSION FRONT CROSSMEMBER REPLACEMENT
Installation -579760565
FRONT SUSPENSION REAR CROSSMEMBER REPLACEMENT
Removal -579760567
Installation -579760568
Installation (cont) -579760569
REAR SUSPENSION FRONT CROSSMEMBER REPLACEMENT
Removal -579760571
Installation -579760572
Installation (cont) -579760573
REAR SUSPENSION REAR CROSSMEMBER REPLACEMENT
Installation -579760575
SUSPENSION CROSSMEMBER REPAIR
Repair -579760577
Chapter 13. BODY MAINTENANCE
Chapter 14. SPECIAL PURPOSE BODIES MAINTENANCE
ROOF REPLACEMENT
Removal -579760581
Installation -579760582
Installation (cont) -579760583
SUPPORT RING MAINTENANCE
Removal -579760585
Disassembly -579760586
Assembly -579760587
Installation -579760588
Installation (cont) -579760589
WINDSHIELD MAINTENANCE
Removal -579760591
Removal (cont) -579760592
Removal (cont) -579760593
Disassembly -579760594
Assembly -579760595
Installation -579760596
Installation (cont) -579760597
Installation (cont) -579760598
Installation (cont) -579760599
CARGO SHELL REPLACEMENT
Removal -579760601
Removal (cont) -579760602
Removal (cont) -579760603
Installation -579760604
Installation (cont) -579760605
Installation (cont) -579760606
Installation (cont) -579760607
BLAST SHIELD REPLACEMENT
Installation -579760609
CARGO SHELL REPAIR
Repair -579760611
Section II. AMBULANCE MAINTENANCE
AMBULANCE HEATER REPAIR (MODEL 10530A)
Disassembly -579760614
Disassembly (cont) -579760615
Disassembly (cont) -579760616
Disassembly (cont) -579760617
Disassembly (cont) -579760618
Cleaning and Inspection -579760619
Cleaning and Inspection (Cont) -579760620
Cleaning and Inspection (Cont) -579760621
Cleaning and Inspection (Cont) -579760622
Cleaning and Inspection (Cont) -579760623
Assembly -579760624
Assembly (cont) -579760625
Assembly (cont) -579760626
Assembly (cont) -579760627
Assembly (cont) -579760628
Assembly (cont) -579760629
AMBULANCE HEATER REPAIR (MODEL 10530B)
Disassembly -579760631
Disassembly (Cont) -579760632
Disassembly (Cont) -579760633
Disassembly (Cont) -579760634
Disassembly (Cont) -579760635
Disassembly (Cont) -579760636
Cleaning and Inspection -579760637
Cleaning and Inspection (cont) -579760638
Cleaning and Inspection (cont) -579760639
Cleaning and Inspection (cont) -579760640
Cleaning and Inspection (cont) -579760641
Assembly -579760642
Assembly (Cont) -579760643
Assembly (Cont) -579760644
Assembly (Cont) -579760645
Assembly (Cont) -579760646
Assembly (Cont) -579760647
AMBULANCE HEATER FUEL CONTROL VALVE TESTING AND ADJUSTMENT (MODEL 10530A)
Testing and Adjustment -579760649
Testing and Adjustment (cont) -579760650
Testing and Adjustment (cont) -579760651
Testing and Adjustment (cont) -579760652
Testing and Adjustment (cont) -579760653
AMBULANCE HEATER FUEL CONTROL VALVE TESTING AND ADJUSTMENT (MODEL 10530B)
Testing and Adjustment -579760655
Testing and Adjustment (cont) -579760656
Testing and Adjustment (cont) -579760657
HEATER/AIR-CONDITIONING CONTROL BOX REPLACEMENT
Removal -579760659
Installation -579760660
Installation (cont) -579760661
Installation (cont) -579760662
Installation (cont) -579760663
THERMOSTAT SWITCH REPLACEMENT
Installation -579760665
PRESSURE SWITCH REPLACEMENT
AIR-CONDITIONING SYSTEM SERVICING (R-12)
Manifold Gauge Set Installation -579760668
Manifold Gauge Set Installation (Cont)
Manifold Gauge Set Removal -579760670
Discharging System -579760671
Flushing System -579760672
Flushing System (cont) -579760673
Evacuating System -579760674
Evacuating System -579760675
Charging System -579760676
Charging System (cont)
Checking/Adding Lubricating Oil
Checking/Adding Lubricating Oil (cont)
AIR-CONDITIONING PRESSURE LINES REPLACEMENT (R-12)
Removal -579760681
Installation -579760682
Installation (cont) -579760683
DRYER BOTTLE REPLACEMENT (R-12)
Installation -579760685
AIR-CONDITIONING EVAPORATOR MAINTENANCE (R-12)
Removal -579760687
Disassembly -579760688
Assembly -579760689
Installation -579760690
Installation (cont) -579760691
EXPANSION VALVE REPLACEMENT (R-12)
Installation -579760693
EVAPORATOR DUCT REPLACEMENT (R-12)
Installation -579760695
CONDENSER ASSEMBLY REPLACEMENT (R-12)
Installation -579760697
AIR-CONDITIONING COMPRESSOR REPLACEMENT (R-12)
Installation -579760699
AIR-CONDITIONING SERVICE VALVE REPLACEMENT (R-12)
COMPRESSOR MOUNTING AND AIR HORN BRACKET REPLACEMENT (R-12)
AIR-CONDITIONING COMPRESSOR REPAIR (R-12)
Disassembly -579760703
Disassembly (cont) -579760704
Disassembly (cont) -579760705
Inspection -579760706
Inspection (cont) -579760707
Assembly -579760708
Assembly (cont) -579760709
Assembly (cont) -579760710
Assembly (cont) -579760711
Assembly (cont) -579760712
Assembly (cont) -579760713
AIR-CONDITIONING SYSTEM SERVICING (R-134a)
Manifold Gauge Set Installation -579760715
Manifold Gauge Set Removal -579760716
Discharging System -579760717
Flushing System -579760718
Flushing System (cont) -579760719
Evacuating System -579760720
Evacuating System (cont)
Charging System -579760722
Adding Lubricating Oil
AIR-CONDITIONING PRESSURE LINES REPLACEMENT (R-134a)
Removal -579760725
Installation -579760726
Installation (cont) -579760727
DRYER BOTTLE REPLACEMENT (R-134a)
Installation -579760729
AIR-CONDITIONING EVAPORATOR MAINTENANCE (R-134a)
Removal -579760731
Disassembly -579760732
Assembly -579760733
Installation -579760734
Installation (cont) -579760735
EXPANSION VALVE REPLACEMENT (R-134a)
Installation -579760737
EVAPORATOR DUCT REPLACEMENT (R-134a)
Installation -579760739
CONDENSER ASSEMBLY REPLACEMENT (R-134a)
Installation -579760741
AIR-CONDITIONING COMPRESSOR REPLACEMENT (R-134a)
Installation -579760743
AIR-CONDITIONING SERVICE VALVE REPLACEMENT (R-134a)
Installation -579760745
COMPRESSOR MOUNTING AND AIR HORN BRACKET REPLACEMENT (R-134a)
Installation -579760747
AIR-CONDITIONING COMPRESSOR REPAIR (R-134a)
Disassembly -579760749
Disassembly (cont) -579760750
Disassembly (cont) -579760751
Inspection -579760752
Inspection (Cont) -579760753
Assembly -579760754
Assembly (Cont) -579760755
Assembly (Cont) -579760756
Assembly (Cont) -579760757
Assembly (Cont) -579760758
Assembly (Cont) -579760759
AMBULANCE WINDSHIELD REPLACEMENT
Removal -579760761
Installation
Installation (Cont) -579760763
Installation (Cont) -579760764
Installation (Cont) -579760765
Chapter 15. WINCH MAINTENANCE
6,000 LB. ELECTRIC WINCH REPAIR
Disassembly -579760768
Disassembly (cont) -579760769
Disassembly (cont) -579760770
Disassembly (cont) -579760771
Inspection -579760772
Inspection (cont) -579760773
Inspection (cont) -579760774
Inspection (cont) -579760775
Assembly -579760776
Assembly (cont) -579760777
Assembly (cont) -579760778
Assembly (cont) -579760779
Assembly (cont) -579760780
9,000 LB. ELECTRIC WINCH REPAIR
Disassembly -579760782
Disassembly (Cont) -579760783
Cleaning -579760784
Inspection -579760785
Assembly -579760786
Assembly (cont) -579760787
Assembly (cont) -579760788
Assembly (cont) -579760789
10,500 LB HYDRAULIC WINCH REPAIR
Disassembly -579760791
Disassembly (cont) -579760792
Disassembly (cont) -579760793
Disassembly (cont) -579760794
Disassembly (cont) -579760795
Inspection -579760796
Inspection (Cont) -579760797
Inspection (Cont) -579760798
Inspection (Cont) -579760799
Assembly -579760800
Assembly (cont) -579760801
Assembly (cont) -579760802
Assembly (cont) -579760803
Assembly (cont) -579760804
Assembly (cont) -579760805
Assembly (cont) -579760806
Assembly (cont) -579760807
Chapter 16. SPECIAL PURPOSE KITS MAINTENANCE
ARCTIC HEATER COWL COVER REPLACEMENT
Installation -579760810
ARCTIC HEATER EXHAUST DIVERTER TO OIL PAN SHROUD TUBE REPLACEMENT
ARCTIC HEATER EXHAUST PIPE REPLACEMENT
ARCTIC HEATER ELBOW TO EXHAUST DIVERTER ELBOW REPLACEMENT
ARCTIC HEATER EXHAUST DIVERTER TO FLEX TUBE ELBOW REPLACEMENT
ARCTIC HEATER EXHAUST DIVERTER REPLACEMENT
Installation -579760816
ARCTIC HEATER BATTERY BOX TO PLENUM BRACKET REPLACEMENT
ARCTIC HEATER ELECTRIC FUEL PUMP MOUNTING BRACKET REPLACEMENT
AIR VENTILATOR AND LIGHT DIVERTER REPLACEMENT
Chapter 17. TRANSMISSION REPAIR
TRANSMISSION DISASSEMBLY INTO SUBASSEMBLIES (3L80)
Holding Fixture -579760823
Oil Pan
Control Valve -579760825
Front Servo -579760826
Direct Clutch -579760827
Manual Linkage
Intermediate Clutch -579760829
Center Support
Rear Band -579760831
TORQUE CONVERTER MAINTENANCE (3L80)
Inspection -579760833
TRANSMISSION CASE REPAIR (3L80)
Inspection -579760835
OIL PUMP REPAIR (3L80)
Inspection -579760837
Inspection (cont) -579760838
Inspection (cont) -579760839
Assembly -579760840
Assembly (cont) -579760841
FORWARD CLUTCH AND TURBINE SHAFT REPAIR (3L80)
Inspection -579760843
Assembly -579760844
Assembly (cont) -579760845
DIRECT CLUTCH AND INTERMEDIATE SPRAG REPAIR (3L80)
Inspection -579760847
Assembly -579760848
Assembly (cont) -579760849
CENTER SUPPORT REPAIR (3L80)
Inspection -579760851
Inspection (cont) -579760852
Assembly -579760853
Assembly (cont) -579760854
Assembly (cont) -579760855
GEAR UNIT REPAIR (3L80)
Cleaning -579760857
Inspection -579760858
Inspection (cont) -579760859
Assembly -579760860
Assembly (cont) -579760861
REAR SERVO REPAIR (3L80)
Assembly -579760863
GOVERNOR REPAIR (3L80)
Inspection -579760865
TRANSMISSION ASSEMBLY FROM SUBASSEMBLIES (3L80)
Rear Band -579760867
Gear Unit and Center Support
Establish Rear End Play
Intermediate Clutch -579760870
Front Band
Direct Clutch -579760872
Forward Clutch and Turbine Shaft
Oil Pump
Establish Front End Play
Detent Solenoid
Front Servo -579760877
Rear Servo -579760878
Rear Servo (cont)
Control Valve -579760880
Governor
Holding Fixture -579760882
TR ANSMISSION DISASSEMBLY INTO SUBASSEMBLIES (4L80-E)
Holding Fixture -579760884
Oil Pan and Filter Assembly -579760885
Control Valve Assembly (1995-1996) -579760886
Control Valve Assembly (1995-1996) (Cont)
Control Valve Assembly (1997-1998) -579760888
Control Valve Assembly (1997-1998) (cont) -579760889
Front Servo -579760890
Parking Lock Pawl and Actuator Assembly
Front End Play Check (Measured)
Rear Unit End Play Check (Measured)
Pump Assembly -579760894
Turbine Shaft and Overd rive Carrier Assembly
Forward Clutch Assembly
Direct Clutch Assembly -579760897
Intermediate Clutch Assembly -579760898
Center Support Assembly
TORQUE CONVERTER MAINTENANCE (4L80-E)
Inspection -579760901
TRANSMISSION CASE R EPAIR (4 L80-E)
Inspection -579760903
PARKING LOCK PAWL AND ACTUATOR ASSEMBLY REPAIR (4L80-E)
REAR BAND AND SELECTIVE T HRUST WASHER REPAIR (4L80-E)
GEAR U NIT AND OUTPUT ASSEMBLIES REPAIR (4L80-E)
Disassembly (1995-1996)
Disassembly (1997-1998)
Cleaning -579760909
Inspection -579760910
Inspection (cont) -579760911
Assembly (1995-1996)
Assembly (1995-1996) (cont)
Assembly (1997-1998)
Assembly (1997-1998) (cont)
CENTER SUPPORT REPAIR (4L80-E)
Inspection -579760917
Inspection (cont) -579760918
Assembly -579760919
Assembly (cont) -579760920
Assembly (cont) -579760921
DIRECT CLUTCH ASSEMBLY REPAIR (4L80-E)
Inspection -579760923
Assembly -579760924
Direct Clutch Piston Movement Measurement
FORWARD CLUTCH ASSEMBLY REPAIR (4L80-E)
Inspection -579760927
Assembly -579760928
Assembly (Cont) -579760929
FOURTH CLUTCH ASSEMBLY REPAIR (4L80-E)
End Play Measurement
TURBINE SHAFT AND OVERDRIVE CARRIER ASSEMBLY REPAIR (4L80-E)
Overrun Clutch Inspection
Overrun Clutch Assembly
Overrun Clutch Assembly (cont)
Overdrive Carrier Measurement
Overdrive Carrier Inspection
Turbine Shaft Inspection
Overdrive Unit Assembly
INTERMEDIATE CLUT CHASSEMBLY AND FRONT BAND REPAIR (4L80-E)
FRONT SERVO REPAIR (4L80-E)
REAR SERVO REPAIR (1995 - 4L80-E)
Assembly -579760943
REAR SERVO REPAIR (1996-1998 - 4L80-E)
Assembly -579760945
CONTROL VALVE AND ACCUMULATOR HOUSING REPAIR (4L80-E)
Accumulator Housing Disassembly
Control Valve Disassembly
Control Valve Assembly
Accumulator Housing Inspection
Accumulator Housing Assembly
OIL PUMP ASSEMBLY REPAIR (4L80-E)
Cleaning -579760953
Inspection -579760954
Inspection (Cont) -579760955
Assembly -579760956
Assembly (Cont) -579760957
TRANSMISSION ASSEMBLY FROM SUBASSEMBLIES (4L80-E)
Parking Lock Pawl Actuator Assembly
Gear Unit Assembly
Gear Unit Assembly (cont)
Rear Unit End Play Check
Rear Unit End Play Check (Cont)
Intermediate Clutch Assembly -579760964
Direct Clutch Assembly -579760965
Fourth Clutch, Turbine Shaft, and Overdrive Carrier Assembly
Fourth Clutch, Turbine Shaft, and Overdrive Carrier Assembly (Cont)
Pump Assembly -579760968
Front Unit End Play Check
Front Servo -579760970
Band Apply Pin Check
Rear Servo -579760972
Control Valve Assembly (1995-1996) -579760973
Control Valve Assembly (1997-1998) -579760974
Control Valve Assembly (1997-1998) (cont) -579760975
Oil Pan and Filter Assembly -579760976
Holding Fixture -579760977
TRANSMISSION TESTING TASK SUMMARY
TRANSMISSION OIL PRESSURE TESTS (3l80)
Oil Pressure Diagnostic Test
Table 17-9. Oil Pressure Diagnosis
Control Valve and Governor Line Pressure Test
Chapter 18. TRANSFER CASE REPAIR
TRANSFER CASE REPAIR (Model 218)
Disassembly -579760985
Disassembly (cont) -579760986
Disassembly (cont) -579760987
Disassembly (cont) -579760988
Disassembly (cont) -579760989
Disassembly (cont) -579760990
Disassembly (cont) -579760991
Inspection -579760992
Inspection (cont) -579760993
Inspection (cont) -579760994
Inspection (cont) -579760995
Inspection (cont) -579760996
Inspection (cont) -579760997
Assembly -579760998
Assembly (cont) -579760999
Assembly (cont) -579761000
Assembly (cont) -579761001
Assembly (cont) -579761002
Assembly (cont) -579761003
Assembly (cont) -579761004
Assembly (cont) -579761005
Assembly (cont) -579761006
Assembly (cont) -579761007
TRANSFER CASE REPAIR (MODEL 242)
Disassembly -579761009
Disassembly (cont) -579761010
Disassembly (cont) -579761011
Disassembly (cont) -579761012
Disassembly (cont) -579761013
Disassembly (cont) -579761014
Disassembly (cont) -579761015
Disassembly (cont) -579761016
Disassembly (cont) -579761017
Inspection and Repair
Inspection and Repair (cont) -579761019
Inspection and Repair (cont) -579761020
Inspection and Repair (cont) -579761021
Inspection and Repair (cont) -579761022
Inspection and Repair (cont) -579761023
Inspection and Repair (cont) -579761024
Inspection and Repair (cont) -579761025
Assembly -579761026
Assembly (cont) -579761027
Assembly (cont) -579761028
Assembly (cont) -579761029
Assembly (cont) -579761030
Assembly (cont) -579761031
Assembly (cont) -579761032
Assembly (cont) -579761033
Assembly (cont) -579761034
Assembly (cont) -579761035
Chapter 19. DIFFERENTIAL REPAIR
DIFFERENTIAL REPAIR
Disassembly -579761038
Disassembly (cont) -579761039
Disassembly (cont) -579761040
Disassembly (cont) -579761041
Disassembly (cont) -579761042
Disassembly (cont) -579761043
Inspection -579761044
Inspection (cont) -579761045
Assembly -579761046
Table 9-1. Pinion Variance Table Inches)
]
Assembly (cont) -579761049
Assembly (cont) -579761050
Assembly (cont) -579761051
Assembly (cont) -579761052
Assembly (cont) -579761053
Assembly (cont) -579761054
Assembly (cont) -579761055
Assembly (cont) -579761056
Assembly (cont) -579761057
Assembly (cont) -579761058
Assembly (cont) -579761059
Assembly (cont) -579761060
Assembly (cont) -579761061
Assembly (cont) -579761062
Assembly (cont) -579761063
Assembly (cont) -579761064
Chapter 20. STEERING SYSTEM REPAIR
STEERING ALIGNMENT
Caster and Camber Adjustment
Toe Check and Adjustment
Chapter 21. FRAME REPAIR
FRAME INSPECTION AND REPAIR
Powertrain Lift Sling Installation
Inspection -579761072
Inspection (cont) -579761073
Inspection (cont) -579761074
Inspection (cont) -579761075
Preparation and Materials
Repair Procedures
Powertrain Lift Sling Removal
RIGHT FRONT BODY MOUNT BRACKET REPLACEMENT
RIGHT INTERMEDIATE BODY MOUNT BRACKET REPLACEMENT
LEFT INTERMEDIATE BODY MOUNT BRACKET REPLACEMENT
REAR CROSSMEMBER BRACKET AND REAR BODY MOUNT BRACKET REPLACEMENT
REAR BUMPER MOUNTING BRACKET AND TIEDOWN BRACKET REPLACEMENT
CHAPTER 22. BODY REPAIR
BODY MOUNT REPLACEMENT
Installation -579761086
Section II. BODY REPAIR
GENERAL
INSPECTION
RIVET REPLACEMENT
Table 22-1. Drill Sizes for Solid Shank Rivets
Table 22-4. Minimum Sheet Gauge for 100Machine Countersink
ALUMINUM REPAIR
ALUMINUM REPAIR (cont)
Joint Designs.
Table 22-5. Stop Drill Sizes for Negligible Cracks.
Repair by Patching
Repair by Insertion.
FIBERGLASS REPAIR
Repair -579761100
FLOOR PANEL REPAIR
LEFT FRONT FLOOR PANEL REPAIR
Metal Strips Fabrication -579761103
Metal Strips Fabrication (cont) -579761104
Metal Strips Fabrication (cont) -579761105
Metal Strips Fabrication (cont) -579761106
Left Front Floor Panel Removal
Left Front Floor Panel Removal (Cont)
Metal Strip A and Insert Panel Assembly
Metal Strip A and Insert Panel Assembly (Cont)
Metal Strip C and Insert Panel Assembly -579761111
Metal Strip D and Insert panel Assembly -579761112
Metal Strip B and Insert Panel Assembly -579761113
Metal Strip B and Insert Panel Assembly (cont) -579761114
Left Front Floor Panel and Insert Panel Drilling
Left Front Floor Panel and Insert Panel Drilling (cont) -579761116
Left Front Floor Panel and Insert Panel Drilling (cont) -579761117
Left Front Floor Panel and Insert Panel Drilling (cont) -579761118
Insert Panel and Left Front Floor Panel Installation
Insert Panel and Left Front Floor Panel Installation (cont)
'11523.doc' by LOGSA - Page 1 of 1304
LEFT REAR FLOOR PANEL REPAIR
Left Rear Insert Panel Fabrication
Left Rear Insert Panel Fabrication (cont)
Reinforcement Strips Fabrication -579761125
Reinforcement Strips Fabrication (Cont) -579761126
Metal Strips Fabrication -579761127
Metal Strips Fabrication (Cont) -579761128
Metal Strips Fabrication (Cont) -579761129
Left Rear Floor Panel Removal
Left Rear Floor Panel Removal (cont) -579761131
Left Rear Floor Panel Removal (cont) -579761132
Reinforcement Strip Aand Insert Panel Assembly
Reinforcement Strip Aand Insert Panel Assembly (Cont)
Reinforcement Strip B and Insert Panel Assembly -579761135
Reinforcement Strip B and Insert Panel Assembly (cont)
Metal Strip C and Insert Panel Assembly -579761137
Metal Strip C and Insert Panel Assembly (cont) -579761138
Metal Strip D and Insert Panel Assembly -579761139
Metal Strip D and Insert Panel Assembly (cont)
Metal Strip E and Insert Panel Assembly -579761141
Metal Strip E and Insert Panel Assembly (cont)
Metal Strip Fand Insert Panel Assembly
Metal Strip Fand Insert Panel Assembly (Cont)
Left Rear Floor Panel and Insert Panel Drilling
Left Rear Floor Panel and Insert Panel Drilling (Cont)
Insert Panel and Left Rear Floor Panel Installation
Insert Panel and Left Rear Floor Panel Installation (Cont) -579761148
Insert Panel and Left Rear Floor Panel Installation (Cont) -579761149
Insert Panel and Left Rear Floor Panel Installation (Cont) -579761150
RIGHT FRONT FLOOR PANEL REPAIR
Right Front Insert Panel Fabrication
Metal Strips Fabrication -579761153
Metal Strips Fabrication (Cont) -579761154
Right Front FloorPanel Removal
Right Front FloorPanel Removal (cont)
Metal Strip Aand Insert Panel Assembly
Metal Strip Aand Insert Panel Assembly (Cont)
Metal Strip B and Insert Panel Assembly -579761159
Metal Strip B and Insert Panel Assembly (Cont) -579761160
Metal Strip C and Insert Panel Assembly -579761161
Metal Strip C and Insert Panel Assembly (Cont) -579761162
Right Front Floor Panel and Battery Tray Drilling
Right Front Floor Panel and Battery Tray Drilling (Cont)
Right Front Floor Panel and Insert Panel Drilling
Right Front Floor Panel and Insert Panel Drilling (Cont)
Battery Tray Panel and Right Front Floor Panel Installation
Battery Tray Panel and Right Front Floor Panel Installation (Cont)
Insert Panel and Right Front FloorPanel Installation
Insert Panel and Right Front FloorPanel Installation (cont)
RIGHT REAR FLOOR PANEL REPAIR
Right Rear Insert Panel Fabrication
Reinforcement Strips Fabrication -579761173
Reinforcement Strips Fabrication (cont) -579761174
Metal Strips Fabrication -579761175
Metal Strips Fabrication (cont) -579761176
Right Rear Floor Panel Removal
Right Rear Floor Panel Removal (Cont) -579761178
Right Rear Floor Panel Removal (Cont) -579761179
Reinforcement Strip A and Insert Panel Assembly
Reinforcement Strip B and Insert Panel Assembly -579761181
Metal Strip C and Insert Panel Assembly -579761182
Metal Strip E and Insert Panel Assembly -579761183
Metal Strip D and Insert Panel Assembly -579761184
Right Rear Floor Panel and Insert Panel Drilling
Right Rear Floor Panel and Insert Panel Drilling (Cont)
Insert Panel and Right Rear Floor Panel Installation
Insert Panel and Right Rear Floor Panel Installation (cont) -579761188
Insert Panel and Right Rear Floor Panel Installation (cont) -579761189
Insert Panel and Right Rear Floor Panel Installation (cont) -579761190
Insert Panel and Right Rear Floor Panel Installation (cont) -579761191
Insert Panel and Right Rear Floor Panel Installation (cont) -579761192
AMBULANCE EXTERIOR BODY REPAIR
Left Nose Cap Repair
Left Side Outer Roof Panel Repair
Left Side Outer Roof Panel Repair (cont)
Left Front Nose Panel Repair
Left Front Nose Panel Repair (cont)
Rear Roof Panel Repair
Rear Roof Panel Repair (cont)
Left Rear Corner Roof Panel Repair
Left Rear Lower/Upper Body Panel Repair
Left Lower Body Panel Repair
Left Lower Body Panel Repair (cont)
Left Rear Side Corner body Panel Repair
Left Rear Side Corner body Panel Repair (Cont)
Right Front Nose Panel Repair
Right Front Nose Panel Repair (cont) -579761208
Right Front Nose Panel Repair (cont) -579761209
Right Front Nose Panel Repair (cont) -579761210
right Side Outer Roof Panel Repair
right Side Outer Roof Panel Repair (Cont)
Right Rear Side Corner body Panel Repair
Right Rear Side Corner body Panel Repair (Cont)
Right Lower Body Panel Repair
Right Lower Body Panel Repair (cont)
Right Rear/Lower/Upper body Panel Repair
Appendix A: REFERENCES
TECHNICAL MANUALS
APPENDIX B: EXPENDABLE/DURABLE SUPPLIES AND MATERIALS LIST
Section II. EXPENDABLE/DURABLE SUPPLIES AND MATERIALS LIST
Section II. EXPENDABLE/DURABLE SUPPLIES AND MATERIALS LIST (Cont'd) -579761222
Section II. EXPENDABLE/DURABLE SUPPLIES AND MATERIALS LIST (Cont'd) -579761223
Section II. EXPENDABLE/DURABLE SUPPLIES AND MATERIALS LIST (Cont'd) -579761224
Section II. EXPENDABLE/DURABLE SUPPLIES AND MATERIALS LIST (Cont'd) -579761225
Section II. EXPENDABLE/DURABLE SUPPLIES AND MATERIALS LIST (Cont'd) -579761226
Section II. EXPENDABLE/DURABLE SUPPLIES AND MATERIALS LIST (Cont'd) -579761227
APPENDIX C: ILLUSTRATED LIST OF MANUFACTURED ITEMS
Figure C-1. Differential Guide Pin, 5992390
Figure C-3. Core Shaft Nut Tool, 5992392
Figure C-4. Transfer Case Support Stand, 5992393
Figure C-5. 100 Ampere Alternator Seal Sleeve Tool, 5992394
Figure C-7. Lift Sling Beam, 5992396
Figure C-8. Lift Hook, 5992397
Figure C-11. Right Side Bracket Reinforcement 5992400
Figure C-14. Powertrain Lift Sling, 5992403
Figure C-16. Front Bumper Tow Pintle Plate Assembly (Front), 5992405
Figure C-17. Front Bumper Low Pintle Plate Assembly (Back), 5992406
Figure C-18. Modified Box Wrench
Figure C-19. Power Steering Pump and Steering Gear Test Stand
Figure C-20. Light Diverter, QQS698
Figure C-21. Support Hook, QQS634
Figure C-22. Brace QQ-A-200118
Figure C-24. Bottom Support Sling
Figure C-25. Bottom Support
OVERHEAD SUPPORT SUNG
Figure C-27. Engine Bracket, QQS634
Figure C-30. A-Frame Brace, QQS630
Figure C-33. Outer Floor Support, QQS741
ASSEMBLY INSTRUCTIONS -579761250
ASSEMBLY INSTRUCTIONS (Cont'd)
Figure C-37. Overhead Support Sling For Transmission
INSTALLATION INSTRUCTIONS:
Figure C-39. Overhead Support Sling Transmission.
Figure C-41. Hex Wrench.
Figure C-42. Open End Wrench.
Figure C-43. Parking Brake Spring Tool.
ASSEMBLY INSTRUCTIONS -579761258
Figure C-45. Alternator Bracket Spacer.
Figure C-46. Drill Fixture.
INSTALLATION INSTRUCTIONS (Cont)
Figure C-47. Bars For Cylinder Head Lifting Device.
Appendix D: TORQUE LIMITS
Table D-1. Torque Limits for Dry Fasteners
Table D-2. Torque Limits for Wet Fasteners
Appendix E: MANDATORY REPLACEMENT PARTS
Section II. MANDATORY REPLACEMENT PARTS
Section II. MANDATORY REPLACEMENT PARTS (Cont) -579761268
Section II. MANDATORY REPLACEMENT PARTS (Cont) -579761269
Section II. MANDATORY REPLACEMENT PARTS (Cont) -579761270
Section II. MANDATORY REPLACEMENT PARTS (Cont) -579761271
Section II. MANDATORY REPLACEMENT PARTS (Cont) -579761272
Section II. MANDATORY REPLACEMENT PARTS (Cont) -579761273
Section II. MANDATORY REPLACEMENT PARTS (Cont) -579761274
Section II. MANDATORY REPLACEMENT PARTS (Cont) -579761275
APPENDIX F BODY REPAIR MATERIALS
Table F-3. AN3 and AN4 Series Bolts
Appendix G: TOOL IDENTIFICATION LIST
Section II. TOOL IDE NTIFICATION LIST
Section II. TOOL IDE NTIFICATION LIST (Cont'd) -579761280
Section II. TOOL IDE NTIFICATION LIST (Cont'd) -579761281
Section II. TOOL IDE NTIFICATION LIST (Cont'd) -579761282
Section II. TOOL IDE NTIFICATION LIST (Cont'd) -579761283
Section II. TOOL IDE NTIFICATION LIST (Cont'd) -579761284
INDEX
INDEX (Cont) -579761286
INDEX (Cont) -579761287
INDEX (Cont) -579761288
INDEX (Cont) -579761289
INDEX (Cont) -579761290
INDEX (Cont) -579761291
INDEX (Cont) -579761292
INDEX (Cont) -579761293
INDEX (Cont) -579761294
INDEX (Cont) -579761295
INDEX (Cont) -579761296
INDEX (Cont) -579761297
/.25ton/TM-9-2320-280-34 Truck Utility: Cargo/Troop Carrier 1-1/4 Ton 4x4 M998 (2320-01-107-7155) (EIC: BBD);M998A1 (2320-01-371-9577) (EIC: BBN) Manual

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