TM 9-2320-280-34
This task covers:
a. Disassembly
b. Assembly
INITIAL SETUP:
Tools
Materials/Parts (Cont'd)
General mechanic's tool kit:
Antiseize compound (Appendix B, Item 7)
automotive (Appendix G, Item 1)
Adhesive sealant (Appendix B, Item 2)
RTV sealant (Appendix B, Item 43)
Special Tools
Sealing compound (Appendix B, Item 49)
Hex head driver, 8 mm, (Appendix G, Item 115)
Sealing compound, thread-locking
Torque adapter, 9/16 in. (Appendix G, Item 109)
(Appendix B, Item 50)
Crowfoot, 9/16 in. (Appendix G, Item 116)
Manual References
Engine lifting sling (Appendix G, Item 22)
Engine stand (Appendix G, Item 23)
TM 9-2320-280-24P
Belt tension gage (Appendix G, Item 27)
Equipment Condition
Materials/Parts
Engine removed (para. 3-22 or 3-24).
Two lockwashers (Appendix E, Item 120)
General Safety Instructions
Nine lockwashers (Appendix E, Item 104)
Direct personnel to stand clear during
Lockwasher (Appendix E, Item 103)
hoisting operation.
Ten lockwashers (Appendix E, Item 100)
Starter must be supported during removal
Three lockwashers (Appendix E, Item 89)
and installation.
Two lockwashers (Appendix E, Item 90)
Alternator must be supported during
Two lockwashers (Appendix E, Item 107)
removal and installation.
Locknut (Appendix E, Item 54)
Power steering pump must be supported
Plain assembled nut (Appendix E, Item 123)
during removal and installation.
Screw-assembled washer
(Appendix E, Item 199)
Maintenance Level
Screw-assembled washer
Direct support
(Appendix E, Item 200)
O-ring (Appendix E, Items 128)
WARNING
Direct personnel to stand clear during hoisting operation. Failure
to do this may cause injury.
a. Disassembly
NOTE
Engine preparation for 6.2 L and 6.5 L engines is basically the
same. Differences are noted.
1.
Place engine on stand and disconnect hoist.
NOTE
Have drainage container ready to catch oil.
2.
Remove drainplug (1) and gasket (2) from oil pan (3). Allow oil to drain completely.
Install drainplug (1) and gasket (2). Tighten drainplug (1) to 20 lb-ft (27 N.m).
3.
4.
Remove two capscrews (9) from engine lifting sling (4) and right cylinder head (10).
5.
Remove pin (5) from sling bracket (7) and engine lifting sling (4).
6.
Remove two capscrews (6) and sling bracket (7) from cylinder head (8).
Change 2
