TM 9-2320-280-34
This task covers:
Installation
INITIAL SETUP:
Applicable Models
Materials/Parts (Cont'd)
M997A2, M1025A2, M1035A2, M1043A2,
Three assembled locknuts
M1045A2, M1097A2, M1123
(Appendix E, Item 85)
Fourteen locknuts (Appendix E, Item 63)
Tools
Four locknuts (Appendix E, Item 80)
General mechanic's tool kit: automotive
Gasket (Appendix E, Item 20)
(Appendix G, Item 1)
Silicone compound (Appendix B, Item 56.1)
Breaker bar, 3/8 in. (Appendix G, Item 2)
Antiseize compound (Appendix B, Item 7)
Sealing compound (Appendix B, Item 50)
Special Tools
RTV sealant (Appendix B, Item 43)
Engine lifting sling (Appendix G, Item 22)
Engine/transmission support sling
Torque adapter, 3/4 in.
(Appendix G, Item 107)
Belt tension gauge (Appendix G, Item 27)
Personnel Required
One mechanic
Materials/Parts
One assistant
Two cotter pins (Appendix E, Item 168)
Preformed packing (Appendix E, Item 179)
Manual References
Three gaskets (Appendix E, Item 19)
TM 9-2320-280-10
Tiedown strap (Appendix E, Item 250)
TM 9-2320-280-20
Lockwasher (Appendix E, Item 106)
TM 9-2320-280-24P
Lockwasher (Appendix E, Item 119)
Equipment Condition
Lockwasher (Appendix E, Item 110)
Lockwasher (Appendix E, Item 109)
Engine prepared for installation (para. 3-26).
Two spring tension washers
General Safety Instructions
(Appendix E, Item 264)
Direct personnel to stand clear during
Two lockwashers (Appendix E, Item 108)
hoisting operation.
Two lockwashers (Appendix E, Item 103)
Do not use hands to free engine if hangups
Two lockwashers (Appendix E, Item 120)
or snags.
Three lockwashers (Appendix E, Item 100)
Transmission must be supported during
Two lockwashers (Appendix E, Item 107)
engine installation.
Seven lockwashers (Appendix E, Item 104)
Locknut (Appendix E, Item 73)
Maintenance Level
Four locknuts (Appendix E, Item 65)
Direct support
WARNING
Direct all personnel not participating in engine installation to
stand clear during hoisting operation. Failure to do this may cause
injury.
Do not use hands to free engine of hangups or snags. Use prybars
to avoid injury.
CAUTION
Always install engine slowly. Lower into chassis carefully and
closely observe all engine components to prevent engine damage.
If transmission support sling was installed, remove prior to engine
installation.
NOTE
All plugs must be removed from hoses and connections prior to
reconnection.
Assistant will be needed for steps 1 through 7.
This procedure is for the 6.5 L engine only. Refer to para.
3-23 for 6.2 L engine and detuned 6.5L engine installation.
Change 2
