TM 9-2320-280-34
This task covers:
a. Removal
b. Installation
INITIAL SETUP:
Tools
Manual References
General mechanic's tool kit:
TM 9-2320-280-10
automotive (Appendix G, Item 1)
TM 9-2320-280-20
TM 9-2320-280-24P
Materials/Parts
Equipment Condition
Three plain assembled nuts
Engine access cover removed (TM 9-2320-
(Appendix E, Item 123)
280-20).
Eight assembled locknuts
Left splash shield removed (TM 9-2320-280-20).
(Appendix E, Item 85)
Muffler removed (TM 9-2320-280-20).
Eight locknuts (Appendix E, Item 83)
Heater ducting removed (TM 9-2320-280-20).
Eight locknuts (Appendix E, Item 80)
Left defroster nozzle removed
Eight lockwashers (Appendix E, Item 120)
(TM 9-2320-280-20).
Four tiedown straps (Appendix E, Item 250)
Instrument cluster removed
Three assembled-washer screws
(TM 9-2320-280-20).
(Appendix E, Item 200)
Rear side marker light lenses removed
Antiseize compound (Appendix B, Item 7)
(TM 9-2320-280-20).
Lubricating oil (Appendix B, Item 31)
Silicone compound (Appendix B, Item 56)
Maintenance Level
Personnel Required
Direct support
One mechanic
One assistant
a. Removal
CAUTION
Use care when removing harness. Snagging or pulling may cause
damage to harness.
NOTE
Prior to removal, tag leads for installation.
Body wiring harness replacement for 6.2 L and 6.5 L engines is
basically the same. Differences are noted.
Refer to TM 9-2320-280-20 for repair of wiring harness connectors.
1.
Remove three screws (6), clamps (4), and harness (5) from left airlift bracket (3).
2.
Disconnect harness leads 25A (10) and 26A (1) from horn (2).
3.
Remove screw (8), clamp (9), and harness (5) from crossmember (7).
4.
Disconnect harness connector (16) from brake warning lamp switch (17).
5.
Remove three capscrews (20), plain assembled nuts (18), clamps (19), and harness (5) from
cowl (14). Discard plain assembled nuts (18).
6.
Remove assembled locknut (22), clamp (21), and harness (5) from cowl (14). Discard assembled
locknut (22).
NOTE
The top screws connecting the closeout plate may be longer than
the rest, if the fuel filter drain tube is routed to the top of the
closeout plate.
7.
Remove four nuts (13), screws (15), closeout plate (11), and grommet (12) from cowl (14).
8.
Remove closeout plate (11) and grommet (12) from harness (5).
Change 2
