TM 9-2320-280-34
This task covers:
a. Disassembly
c. Inspection
b. Cleaning
d. Assembly
INITIAL SETUP:
Applicable Models
Materials/Parts (Cont'd)
All vehicles except: M997A2, M1025A2,
Petrolatum (Appendix B, Item 38)
M1035A2, M1043A2, M1045A2, M1097A2,
Transmission fluid (Appendix B, Item 23)
M1123
Manual References
Tools
TM 9-2320-280-24P
General mechanic's tool kit:
Equipment Condition
automotive (Appendix G, Item 1)
Transmission disassembled into
Special Tools
subassemblies (para. 17-3).
Clutch spring compressor (Appendix G, Item 35)
General Safety Instructions
Clutch spring compressor adapter
Air pressure must not exceed 50 psi (345 kPa)
(Appendix G, Item 36)
when air checking clutch piston.
Materials/Parts
Maintenance Level
Five clutch disks (Appendix E, Item 8)
General support
Plain seal (Appendix E, Item 222)
Outer seal (Appendix E, Item 219)
Air seal (Appendix E, Item 210)
NOTE
Work area should be well ventilated, clean, and free from blowing
dirt and dust.
a. Disassembly
1.
Remove snapring (1), direct clutch hub (2), forward clutch hub (3), thrust washer (4), five clutch
disks (7), and steel clutch plates (5) from forward clutch housing (6). Discard clutch disks (7).
2.
Place clutch housing (6) in press. Using clutch spring compressor and clutch spring compressor
adapter, compress spring retainer (9) and remove snapring (8) and spring retainer (9) from clutch
housing (6).
NOTE
Keep forward clutch release springs separate from direct clutch
release springs.
3.
Remove spring retainer (9), sixteen release springs (10), and clutch piston (12) from clutch housing (6).
4.
Remove plain seal (13) and outer seal (14) from clutch piston (6). Discard seals (13) and (14).
4.1.
Remove air seal (14.1) from clutch housing (6). Discard air seal (14.1).
5.
Remove clutch piston apply ring (11) from clutch piston (12).
b. Cleaning
Clean all forward clutch and turbine shaft components in accordance with para. 2-13.
c. Inspection
NOTE
For general inspection instructions, refer to para. 2-14.
1.
Inspect five steel clutch plates (5) for signs of burning, scoring, or cracks. Replace any that are
burnt, scored, or cracked.
Change 2
