TM 9-2320-280-34
This task covers:
a. Removal
b. Installation
INITIAL SETUP:
Tools
Manual References
General mechanic's tool kit:
TM 9-2320-280-10
automotive (Appendix G, Item 1)
TM 9-2320-280-20
TM 9-2320-280-24P
Special Tools
Equipment Condition
Torque adapter, 3/4 in. (Appendix G, Item 107)
Hood raised and secured (TM 9-2320-280-
Materials/Parts
10).
Nine lockwashers (Appendix E, Item 104)
Battery ground cable disconnected
Lockwasher (Appendix E, Item 100)
(TM 9-2320-280-20).
Two lockwashers (Appendix E, Item 90)
Engine access cover removed
Lockwasher (Appendix E, Item 103)
(TM 9-2320-280-20).
Four lockwashers (Appendix E, Item 117)
Air horn removed (TM 9-2320-280-20).
Two lockwashers (Appendix E, Item 95)
Maintenance Level
Four lockwashers (Appendix E, Item 118)
Direct support
Assembled locknut (Appendix E, Item 85)
Two assembled-washer screws
(Appendix E, Item 201)
Adhesive sealant (Appendix B, Item 2)
Silicone compound (Appendix B, Item 57)
a. Removal
NOTE
Prior to removal, tag leads for installation.
Engine wiring harness replacement for 6.2 L and 6.5 L engines
is basically the same. Differences are noted.
Refer to TM 9-2320-280-20 for repair of wiring harness
connectors.
1.
Remove nut (7), lockwasher (8), and lead 81B (9) from starter positive terminal (11). Discard
lockwasher (8).
NOTE
Perform step 2 for 6.2 L only.
2.
Disconnect leads 81A (3) and 6A (10) from terminal (11).
3.
Remove screw (6), clip (5), and leads 74A (4) and 74B (2) from starter solenoid (1).
Change 2
