TM 9-2320-280-34
3-25. ENGINE INSTALLATION (6.5 L) (Cont'd)
NOTE
Perform steps 75 through 86 for vehicles equipped with Neihoff
100 amp alternator only.
Ensure terminals are clean before connections are made.
75.
Install positive cable (10) on positive stud (9) with washer (12), lockwasher (13), and nut (14).
Tighten nut (14) to 10-15 lb-ft (14-20 Nm)
76.
Install ground cable (5) on alternator (6) with washer (3), lockwasher (2), and capscrew (1). Tighten
capscrew (1) to 8-12 lb-ft (11-16 Nm).
77.
Position drivebelt (7) on pulley (8).
78.
Install rubber boots (11) and (4) over cables (5) and (10).
79.
Apply sealing compound to threads of capscrew (18).
80.
Install voltage regulator (19) on alternator (6) with spring tension washer (17) and capscrew (18).
Tighten capscrew (18) to 88-94 lb-in. (10-11 Nm)
81.
Install two washers (22), lockwashers (21), and screws (20) on voltage regulator (19) and
alternator (6). Tighten screws (20) to 30-34 lb-in. (3-4 Nm)
82.
Install washer (24), lead (25), and nut (26) on terminal (23). Tighten nut (26) to 18-22 lb-in.
(2.0-2.5 Nm). Slide rubber boot (27) over terminal (23).
83.
Connect regulator connector (34) to alternator connector (33).
84.
Install washer (38), lead 5A (37), and nut (36) on red (energize) terminal (39). Tighten nut (36) to
23-27 lb-in. (2.6-3.0 Nm). Slide rubber boot (35) over terminal (39).
85.
Install washer (29), lead 2A (30), and nut (31) on yellow (AC) terminal (28). Tighten nut (31) to
18-22 lb-in (2.0-2.5 Nm). Slide rubber boot (32) over terminal (28).
86.
Connect regulator plug (16) to voltage regulator (19).
3-158
Change 2
