TM 9-2320-280-34
3-24. ENGINE REMOVAL (6.5 L)
This task covers:
Removal
INITIAL SETUP:
Applicable Models
Equipment Condition
M997A2, M1025A, M1035A2, M1043A2,
Battery ground cables disconnected
M1045A2, M1097A2, M1123
(TM 9-2320-280-20).
Hood raised and secured
Tools
(TM 9-2320-280-10).
General mechanic's tool kit:
Engine access cover removed
automotive (Appendix G, Item 1)
(TM 9-2320-280-20).
Breaker bar, 3/8 in. (Appendix G, Item 2)
General Safety Instructions
Special Tools
Hood must be supported during removal.
Engine lifting sling (Appendix G, Item 22)
Do not remove surge tank filler cap before
Hex head driver, 8 mm (Appendix G, Item 115)
releasing internal pressure.
Do not drain oil when engine is hot.
Materials/Parts
Alternator must be supported during removal.
Engine/transmission support sling
Do not touch hot exhaust system components with
bare hands.
Do not use diesel fuel near fires, flames, or
Personnel Required
sparks.
One mechanic
Transmission must be supported during engine
One assistant
removal.
Direct personnel to stand clear during hoisting
Manual References
operation.
TM 9-2320-280-10
Do not use hands to free engine of hangups or
TM 9-2320-280-20
snags.
TM 9-2320-280-24P
Maintenance Level
Direct support
NOTE
This procedure is for 6.5L engine only. Refer to para. 3-22 for
6.2L engine and detuned 6.5L engine removal.
Removal
1.
Disconnect connector plug (7) from receptacle (6).
WARNING
Hood must be supported during removal. Failure to support hood
may cause injury to personnel and damage to equipment.
2.
Remove four screws (15), lockwashers (14) and bracket (13) from airlift bracket (10). Discard
lockwashers (14).
3.
Lower hood and remove two cotter pins (3), washers (4), hinge pins (8), washers (1), and two upper
hinge halves (2) from lower hinge halves (5). Discard cotter pins (3).
4.
Remove hood with prop rod (9) and bracket (13) attached.
5.
Remove two cover plates (11) and seals (12) from airlift brackets (10).
Change 1
