TM 9-2320-280-34
This task covers:
a. Disassembly
c. Inspection
b. Cleaning
d. Assembly
INITIAL SETUP:
Applicable Models
Materials/Parts (Cont'd)
M997A2, M1025A2, M1035A2,
Petrolatum (Appendix B, Item 38)
M1043A2, M1045A2, M1097A2, M1123
Transmission fluid (Appendix B, Item 24)
Tools
Manual References
General mechanic's tool kit:
TM 9-2320-280-24P
automotive (Appendix G, Item 1)
Equipment Condition
Special Tools
Transmission disassembled into subassemblies
Clutch compressor (Appendix G, Item 47)
Adapter (Appendix G, Item 48)
General Safety Instructions
Seal protectors (Appendix G, Item 46)
Air pressure must not exceed 80 psi (552 kPa)
Materials/Parts
when air checking clutch piston.
Inner seal (Appendix E, Item 213)
Outer seal (Appendix E, Item 220)
Seal (Appendix E, Item 204)
NOTE
Work area should be well-ventilated, clean, and free from
blowing dirt and dust.
a. Disassembly
1.
Remove snapring (1) and direct clutch driving hub (2) from forward clutch housing (7).
2.
Remove forward clutch hub (4), thrust washer (3), and bearing washer (4.1) from direct clutch
driving hub (2).
3.
Remove five clutch plates (8), clutch plate assemblies (5), and dished clutch plate (6) (1995-1996
transmission only) from forward clutch housing (7).
4.
Using spring compressor, adapter, and clutch spring adapter, compress spring and retainer
assembly (10) and remove snapring (9) from forward clutch housing (7).
5.
Remove spring and retainer assembly (10) from forward clutch housing (7).
NOTE
Perform steps 6, 7, and 8 for 1995-1996 transmissions only.
6.
Remove piston (11) from forward clutch housing (7).
7.
Remove inner and outer seals (12) and (13) from piston (11). Discard seals (12) and (13).
8.
Remove seal (14) from clutch housing (7). Discard seal (14).
b. Cleaning
Clean all forward clutch components in accordance with para. 2-13.
c. Inspection
NOTE
For general inspection instructions, refer to para. 2-14.
1.
Inspect five clutch plates (8) for signs of burning, scoring, or cracks. Replace any that are burned,
scored, or cracked.
Change 2
