TM 9-2320-280-34
18-4. TRANSFER CASE REPAIR (MODEL 242) (Cont'd)
17.
Slide mode shift sleeve (18) onto mode shift fork (17).
18.
Slide mode shift fork assembly (16) over mainshaft assembly (14) and align with differential
assembly (13).
19.
Lifting on end of mainshaft assembly (14), holding mode shift fork assembly (16) in place, set end
of mainshaft assembly (14) into input gear in front half-case (4).
20.
Carefully align pin (20) of mode fork (16) in long slot (24) of shift sector (6).
21.
Align mode shift fork (16), and range shift fork (1) in front half-case (4) and insert shift rail (19)
and seat in front half-case (4).
NOTE
It may be necessary to use screw extractor to start
straight pin in range shift fork.
It may be necessary to remove shift lever to install
straight pin.
22.
Align pin hole in range shift fork (1) and shift rail (19) with hole (23) in front half-case (4) and
install straight pin (22) in shift rail (19).
23.
Install plug (21) in front half-case (4).
Change 2
18-47
