TM 9-2320-280-34
This task covers:
Installation
INITIAL SETUP:
Applicable Models
Manual References
All vehicles except: M997A2, M1025A2,
TM 9-2320-280-10
M1035A2, M1043A2, M1045A2, M1097A2
TM 9-2320-280-20
TM 9-2320-280-24P
Tools
Equipment Condition
General mechanic's tool kit:
Transmission/transfer case assembly
automotive (Appendix G, Item 1)
prepared for installation (para. 7-10).
Materials/Parts
General Safety Instructions
Two lockwashers (Appendix E, Item 100)
Torque converter must be installed with
Packing retainer (Appendix E, Item 187)
transmission as an assembly. Transmission
Cotter pin (Appendix E, Item 169)
must be level.
Sealing compound (Appendix B, Item 55)
Do not use hand to free transmission/
Personnel Required
transfer case assembly hang-ups or snags.
One mechanic
Maintenance Level
One assistant
Direct support
NOTE
The following maintenance procedure applies to vehicles with
3L80 transmissions. Refer to para. 7-9 for 4L80-E transmission
installation.
Installation
WARNING
Torque converter must be installed with transmission as an
assembly. Keep transmission level. The torque converter may
slide off front of transmission and cause injury to personnel or
damage to converter.
CAUTION
Torque converter must be properly installed in transmission
or transmission damage will result.
Safety chain must be routed under transmission oil cooler
lines or damage to cooler lines will result.
Remove engine support sling prior to transmission/transfer
case installation if installed.
1.
Place transmission (3) and transfer case (4) on transmission jack and secure with safety chain.
WARNING
Do not use hands to free transmission/transfer case assembly of
hang-ups or snags. Use prybar to avoid injury.
CAUTION
Always install transmission/transfer case assembly slowly. Raise
into chassis carefully and closely observe all components to
prevent damage.
2.
Position transmission (3) and transfer case (4) under vehicle and raise into place, aligning
converter housing pilot holes (7) with engine dowels (6).
Change 2
