TM 9-2320-280-34
3-23. ENGINE INSTALLATION (6.2 L AND 6.5 L [DETUNED]) (Cont'd)
NOTE
Perform steps 75 through 90 for vehicles equipped with Prestolite
200 amp alternator only.
Perform steps 75 through 77 for early production vehicles only.
In some cases, a thru-bolt and nut may be present on mounting
bracket instead of standard capscrews and washers.
75.
Position alternator (16) on support bracket (6) with mounting bracket (15) between support
bracket (6) and alternator (16) and install two washers (7), lockwashers (8), and capscrews (9).
Do not tighten capscrews (9).
76.
Align alternator (16) with adjusting bracket (4) and install washer (3), lockwasher (2), and
capscrew (1). Do not tighten capscrew (1).
77.
Install power steering lines clamps (12) and harness clamp (10) to alternator support bracket (6)
with capscrew (5), spacer (11), washer (14), and locknut (13).
NOTE
Perform steps 78 through 81 for vehicles with new alternator
support bracket configuration.
78.
Position alternator (31) on mounting bracket (44) with power steering lines bracket (42) on the
outside of alternator support bracket (43).
79.
Position spacer (41) between alternator (31) and mounting bracket (44).
80.
Secure alternator (31), spacer (41), power steering lines bracket (42), and support bracket (43) to
mounting bracket (44) with two washers (32), lockwashers (33), and capscrews (35).
81.
Install power steering lines clamps (40) and harness clamp (37) to bracket (42) with washer (36),
capscrew (34), washer (38), and locknut (39).
NOTE
Ensure terminals are clean before connections are made.
82.
Install ground strap (29) and lead 3B (28) to ground stud (27) with lockwasher (30) and nut (17).
Tighten nut (17) to 8-12 lb-ft (11-16 N.m).
83.
Install insulator (18) in fuse (22).
84.
Install bushing (25), positive cable (24), fuse (22), and insulator (18) on positive stud (26) with
washer (21), lockwasher (20), and nut (19). Tighten nut (19) to 10-15 lb-ft (14-20 N.m). Slide
rubber boot (23) over nut (19).
85.
Install three drivebelts (54) on alternator pulley (55).
86.
Install lead 568 (51) to stud (53) with lockwasher (50) and nut (49).
87.
Install lead 5A (60) to stud (53) with lockwasher (61) and nut (62).
88.
Install lead 2A (57) to stud (56) with washer (58) and nut (59).
89.
Install rubber wedge (63) in opening of regulator (52).
90.
Install gasket (48) and cover (47) to regulator (52) with four lockwashers (46) and screws (45).
3-96
Change 2
