TM 9-2320-280-34
This task covers:
a. Removal
c.
Installation
b. Repair
INITIAL SETUP:
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General mechanic's tool kit:
Air horn removed (TM 9-2320-280-20).
automotive (Appendix G, Item 1)
CDR valve bracket removed (TM 9-2320-280-20).
Mat__ials/____s
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Ge___al_Safe_y ___tr___i___
Two gaskets (Appendix E, Item 17)
Gaskets installed on some 6.2L engines assembled
prior to 1991 may contain asbestos. Gaskets
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______ _e _ renc __
should be disposed of IAW current directives.
TM 9-2320-280-20
___ nt _____ _e __
Mai__enance_L_vel
TM 9-2815-237-34
TM 9-2815-237-34P
Direct support
a. Removal
WARNING
Gaskets installed on some 6.2L engines assembled prior to 1991
may contain asbestos. Gaskets should be removed with a scraper or
putty knife and then disposed of IAW current directives. Inhalation
of asbestos fibers can cause respiratory ailments.
NOTE
In some cases, flanged head fasteners may be present instead of stan-
dard fasteners and washers. In all cases, washers should be used when
replacing a flanged head fastener with a standard fastener.
1.
Remove nut (12), washer (13), and fuel filter line clamp (14) from stud (15).
2.
Remove nut (2), washer (3), and harness clamp (1) from stud (4).
3.
Remove two nuts (9), washers (10), and wiring harness bracket (11) from studs (16).
4.
Remove two nuts (7), washers (8), and harness brackets (6) and (17) from two studs (5).
5.
Remove four long studs (22), long capscrew (24), six studs (23), five capscrews (20), and sixteen
washers (19) from intake manifold (18).
6.
Remove three injection line clamps (21), injection line clamp (25), and fuel supply clamp (26) from
intake manifold (18).
7.
Remove intake manifold (18) and two gaskets (27). Discard gaskets (27).
8.
Cover cylinder head (28) ports.
b. Repair
For intake manifold repair procedures, refer to TM 9-2815-237-34.
c. Installation
1.
Install two intake manifold gaskets (27) and intake manifold (18) on cylinder heads (28).
2.
Install injection line clamp (25), fuel supply clamp (26), and three injection line clamps (21) on fuel
injection lines, and position on intake manifold (18).
3.
Install four long studs (22), long capscrew (24), six studs (23), five capscrews (20), and sixteen
washers (19) on intake manifold (18).
Change 2
