/.25ton/TM-9-2320-289-34 CUCV Series Trucks at intermediate direct support and general support level Manual

CHAPTER 1 INTRODUCTION
1-7. WARRANTY INFORMATION
Section Il. EQUIPMENT DESCRIPTION AND DATA
1-11. EQUIPMENT   DATA
Table   1-1.   Tabulated   Data   (Continued) - TM-9-2320-289-34_22
1-12. DIFFERENCES   BETWEEN   MODELS
Table   1-1.1,   Tabulated   Data   (Continued)
CHAPTER 2 TROUBLESHOOTING INSTRUCTIONS
2-2. TROUBLESHOOTING   ELECTRICAL   MALFUNCTIONS
(2) Lead Descriptions. - TM-9-2320-289-34_27
(3)   Symbols.
C.   General   Electrical   Troubleshooting   Instructions
2-3. TROUBLESHOOTING SYMPTOM INDEX.
HEATER (ALL EXCEPT ENGINE COOLANT HEATER)
TRANSMISSION - TM-9-2320-289-34_32
ELECTRICAL TROUBLESHOOTING
AIR CONDITIONER
2. LOW OR NO AIR FLOW
AXLES
5. EXCESSIVE NOISE WHILE TURNING
BRAKE SYSTEM
15.   PEDAL   PULSATES
ENGINE
18. WHITE SMOKE (AIR TEMPERATURE WARM)
21. IDLES ROUGH WITHOUT ABNORMAL NOISE OR SMOKE, WILL NOT CLEAR UP
23. KNOCKS AT IDLE WHEN HOT
26.   OVERHEATS
27. NOTICEABLE LOSS OF POWER
30. STALLS UNDER DECELERATION OR HEAVY BRAKING
33. BLUE SMOKE (ENGINE OIL BURNING IN CYLINDERS)
35. RAPPlNG SOUND FROM ONE OR MORE CYLINDERS
HEATER (ALL EXCEPT ENGINE COOLANT HEATER)
ENGINE COO/ANT HEATER
STEERING
45. POWER STEERING SYSTEM DOES NOT OPERATE PROPERLY
TRANSFER CASE
48.   NOISY
TRANSMISSION - TM-9-2320-289-34_55
52. NOISY IN PARK, NEUTRAL, AND ALL DRIVING RANGES
55. SQUEAL AT LOW SPEEDS, ESPECIALLY WHEN HOT
57. ROUGH 1-2 SHIFT OR 2-3 SHIFT
58. LONG 1-2 SHIFT WITH END BUMP, 1-2 SLIPPAGE, OR EARLY 1-2 SHIFT
59. LONG 2-3 SHIFT WITH END BUMP, 2-3 SLIPPAGE, OR EARLY 2-3 SHIFT
60. FIRST AND SECOND SPEEDS ONLY; NO 2-3 SHIFT
62. NO REVERSE OR SLIPS IN REVERSE
64.   UPSHlTS   PROPERLY;   WILL   NOT   DOWNSHIFT
67. TRUCK DRIVES WITH TRANSMISSION GEARSHIFT SELECTOR IN NEUTRAL
Table   2-2.   Electrical   Troubleshooting
BATTERIES/CHARGING    SYSTEM
Table   2-2.   Electrical   Troubleshooting   (Cont) - TM-9-2320-289-34_67
Table   2-2.   Electrical   Troubleshooting   (Cont) - TM-9-2320-289-34_68
Table   2-2.   Electrical   Troubleshooting   (Cont) - TM-9-2320-289-34_69
STARTING SYSTEM
9. WIPER SWITCH OFF, WIPER BLADES DO NOT RETURN TO PARK POSITION
12. INTERMITTENT WIPER OPERATION
Table   2-2.   Electrical   Troubleshooting   (Cont) - TM-9-2320-289-34_73
15. WASHER WILL NOT SHUT OFF
2-4.   STE/lCE   TROUBLESHOOTING.
CHAPTER 3 ENGINE   MAINTENANCE
3-2. COMPRESSION   TESTING
3-3. ENGINE AND ENGINE MOUNT REMOVAL
3-3.   ENGINE   AND   ENGINE   MOUNT   REMOVAL   (Cont)
3-3. ENGINE AND ENGINE MOUNT REMOVAL (Cont)
3-3. ENGINE AND ENGINE MOUNT REMOVAL (Cont)
FOLLOW-ON   TASKS - TM-9-2320-289-34_82
3-4.   INTAKE   MANIFOLD   REMOVAL
b .    C L E A N I N G
FOLLOW-ON   TASKS - TM-9-2320-289-34_85
3-5. FUEL INJECTOR PIPES AND NOZZLES REMOVAL
3-5.   FUEL   INJECTOR   PIPES   AND   NOZZLES   REMOVAL   (Cont)
FOLLOW-ON   TASKS - TM-9-2320-289-34_88
3-6. ROCKER   ARM   AND   ROCKER   ARM   COVER   REMOVAL   AND   REPAIR.
3-6. ROCKER   ARM   AND   ROCKER   ARM   COVER   REMOVAL   AND   REPAIR   (Cont)
b. DISASSEMBLY - TM-9-2320-289-34_91
3-6. ROCKER ARM AND ROCKER ARM COVER REMOVAL AND REPAIR (Cont)
c. CLEANING AND INSPECTION - TM-9-2320-289-34_93
FOLLOW-ON   TASKS - TM-9-2320-289-34_94
3-7.   CYLINDER   HEAD   REMOVAL
b. CLEANING AND INSPECTION - TM-9-2320-289-34_96
3-7.   CYLINDER   HEAD   REMOVAL   (Cont)
FOLLOW-ON   TASKS - TM-9-2320-289-34_98
3-8. VALVE REMOVAL AND REPAIR
3-8. VALVE REMOVAL AND REPAIR (Cont)
3-8. VALVE REMOVAL AND REPAIR (Cont)
FOLLOW-ON   TASKS - TM-9-2320-289-34_102
3-9. HYDRAULIC   VALVE   LIFTER   REMOVAL.
3-10. TORSIONAL DAMPER AND CRANKCASE COVER REMOVAL
3-10. TORSIONAL DAMPER AND CRANKCASE COVER REMOVAL (Cont)
3-10 TORSIONAL DAMPER AND CRANKCASE COVER REMOVAL (Cont)
b. CLEANING AND INSPECTION - TM-9-2320-289-34_107
3-11. TIMING   CHAIN   AND   SPROCKETS   REMOVAL
b. REMOVAL
3-12. CAMSHAFT   REMOVAL
b. INSPECTION - TM-9-2320-289-34_111
3-13. PISTON, CONNECTING ROD, AND CONNECTING ROD BEARING REMOVAL AND REPAIR
b. DISASSEMBLY - TM-9-2320-289-34_113
3-13. PISTON, CONNECTING ROD, AND CONNECTING ROD BEARING REMOVAL AND REPAIR (Cont) - TM-9-2320-289-34_114
3-13. PISTON, CONNECTING ROD, AND CONNECTING ROD BEARING REMOVAL AND REPAIR (Cont) - TM-9-2320-289-34_115
3-13. PISTON,   CONNECTING   ROD,   AND   CNNECTING   ROD   BEARING   REMOVAL   AND REPAIR    (Cont).
d .   A S S E M B LY
FOLLOW-ON    TASKS - TM-9-2320-289-34_118
3-14. CHECKING   MAIN   BEARING   CLEARANCE
3-14. CHECKING MAIN BEARING CLEARANCE (Cont) - TM-9-2320-289-34_120
3-14. CHECKING MAIN BEARING CLEARANCE (Cont) - TM-9-2320-289-34_121
3-15. CRANKSHAFT, MAIN BEARINGS, AND FLYWHEEL REMOVAL
a.   REMOVAL
3-15.   CRANKSHAFT, MAIN BEARINGS, AND FLYWHEEL REMOVAL (Cont). - TM-9-2320-289-34_124
3-15.   CRANKSHAFT, MAIN BEARINGS, AND FLYWHEEL REMOVAL (Cont). - TM-9-2320-289-34_125
b. CLEANING AND INSPECTION
FOLLOW-ON TASKS - TM-9-2320-289-34_127
3-16 CAMSHAFT BEARINGS REMOVAL
3-16. CAMSHAFT BEARINGS REMOVAL (Cont)
FOLLOW-ON   TASKS - TM-9-2320-289-34_130
3-17. CAMSHAFT    BEARINGS    INSTALLATION
FOLLOW-ON   TASKS - TM-9-2320-289-34_132
3-18. CRANKSHAFT, MAIN BEARINGS, AND FLYWHEEL INSTALLATION
3-18. CRANKSHAFT, MAIN BEARINGS, AND FLYWHEEL INSTALLATION (Cont).
FOLLOW-ON   TASKS - TM-9-2320-289-34_135
3-19. PISTON, CONNECTING   ROD, AND   CONNECTING   ROD   BEARING INSTALLATION. - TM-9-2320-289-34_136
3-19. PISTON, CONNECTING   ROD, AND   CONNECTING   ROD   BEARING INSTALLATION. - TM-9-2320-289-34_137
3-19. PISTON, CONNECTING   ROD, AND   CONNECTING   ROD   BEARING INSTALLATION. - TM-9-2320-289-34_138
3-19. PISTON, CONNECTING   ROD, AND   CONNECTING   ROD   BEARING INSTALLATION. - TM-9-2320-289-34_139
FOLLOW-ON   TASKS - TM-9-2320-289-34_140
3-20.   CAMSHAFT   INSTALLATION
FOLLOW-ON   TASKS - TM-9-2320-289-34_142
3-21. TIMING CHAIN AND SPROCKETS INSTALLATION.
3-22. TORSIONAL DAMPER AND CRANKCASE COVER INSTALLATION
3-22. TORSIONAL DAMPER AND CRANKCASE COVER INSTALLATION (Cont) - TM-9-2320-289-34_145
3-22. TORSIONAL DAMPER AND CRANKCASE COVER INSTALLATION (Cont) - TM-9-2320-289-34_146
3-22. TORSIONAL DAMPER AND CRANKCASE COVER INSTALLATION (Cont) - TM-9-2320-289-34_147
FOLLOW-ON TASKS - TM-9-2320-289-34_148
3-23.   HYDRAULIC   VALVE   LlFTER   INSTALLATION
FOLLOW-ON TASKS - TM-9-2320-289-34_150
3-24.   VALVE   INSTALLATION
FOLLOW-ON   TASKS - TM-9-2320-289-34_152
3-25. CYLINDER HEAD INSTALLATION
3-25. CYLINDER HEAD INSTALLATION (Cont)
FOLLOW-ON   TASKS - TM-9-2320-289-34_155
3-26. ROCKER ARM AND ROCKER ARM COVER INSTALLATION
3-26. ROCKER ARM AND ROCKER ARM COVER INSTALLATION (Cont) - TM-9-2320-289-34_157
3-26. ROCKER ARM AND ROCKER ARM COVER INSTALLATION (Cont) - TM-9-2320-289-34_158
FOLLOW-ON   TASKS - TM-9-2320-289-34_159
3-27. FUEL INJECTOR PIPES AND NOZZLES INSTALLATION
3-27. FUEL INJECTOR PIPES AND NOZZLES INSTALLATION (Cont)
FOLLOW-ON   TASKS - TM-9-2320-289-34_162
3-28. INTAKE MANIFOLD INSTALLATION
3-28. NTAKE MANIFOLD INSTALLATION (Cont)
3-28. INTAKE MANIFOLD INSTALLATION (Cont)
FOLLOW-ON   TASKS - TM-9-2320-289-34_166
3-29. ENGINE AND ENGINE MOUNT INSTALLATION
3-29. ENGINE AND ENGINE MOUNT INSTALLATION (Cont) - TM-9-2320-289-34_168
3-29. ENGINE AND ENGINE MOUNT INSTALLATION (Cont) - TM-9-2320-289-34_169
3-29. ENGINE AND ENGINE MOUNT INSTALLATION (Cont) - TM-9-2320-289-34_170
3-29. ENGINE AND ENGINE MOUNT INSTALLATION (Cont) - TM-9-2320-289-34_171
FOLLOW-ON   TASKS - TM-9-2320-289-34_172
3-30. ENGINE ASSEMBLY REPLACEMENT
Section   II.   LUBRICATION   SYSTEM   MAINTENANCE
3-32. ENGINE OIL PAN REPLACEMENT (Cont) - TM-9-2320-289-34_175
3-32. ENGINE OIL PAN REPLACEMENT (Cont) - TM-9-2320-289-34_176
b.   CLEANING   AND   INSPECTION - TM-9-2320-289-34_177
3-32. ENGINE OIL PAN REPLACEMENT (Cont) - TM-9-2320-289-34_178
FOLLOW-ON   TASKS - TM-9-2320-289-34_179
3-33. ENGINE OIL PUMP MAINTENANCE - TM-9-2320-289-34_180
3-33. ENGINE OIL PUMP MAINTENANCE - TM-9-2320-289-34_181
c.   CLEANING   AND   INSPECTION - TM-9-2320-289-34_182
d.   ASSEMBLY - TM-9-2320-289-34_183
e.   INSTALLATION - TM-9-2320-289-34_184
3-34. REAR MAIN SEAL REPLACEMENT.
b. CLEANING AND INSPECTION - TM-9-2320-289-34_186
3-34. REAR MAIN SEAL REPLACEMENT (Cont)
FOLLOW-ON TASKS - TM-9-2320-289-34_188
Section   Ill.   FUEL   SYSTEM   MAINTENANCE
3-36. FUEL INJECTOR NOZZLE TESTING.
b. PRESSURE TEST
d. CHATTER TEST
3-37. FUEL INJECTOR PUMP AND TIMING COVER REPLACEMENT
3-37. FUEL INJECTOR PUMP AND TIMING COVER REPLACEMENT (Cont)
b. INSTALLATION - TM-9-2320-289-34_195
FOLLOW-ON TASKS - TM-9-2320-289-34_196
3-38. FUEL   INJECTOR   PUMP   SHUTOFF   SOLENOID   AND   COLD   ADVANCE SOLENOID REPLACEMENT
3-38. FUEL   INJECTOR   PUMP   SHUTOFF   SOLENOID   AND   COLD   ADVANCE SOLENOID   REPLACEMENT   (Cont)
3-38. FUEL INJECTOR PUMP SHUTOFF SOLENOID AND COLD ADVANCE SOLENOID REPLACEMENT (Cont)
b. CLEANING AND INSPECTION - TM-9-2320-289-34_200
c. INSTALLATION - TM-9-2320-289-34_201
3-38. FUEL   INJECTOR   PUMP   SHUTOFF   SOLENOID   AND   COLD   ADVANCE SOLENOID REPLACEMENT (Cont)
FOLLOW-ON   TASKS - TM-9-2320-289-34_203
3-39. FUEL INJECTOR PUMP THROTTLE SHAFT AND GOVERNOR ASSEMBLY MAINTENANCE
3-39. FUEL INJECTOR PUMP THROTTLE SHAFT AND GOVERNOR ASSEMBLY MAINTENANCE (Cont) - TM-9-2320-289-34_205
b. DISASSEMBLY
3-39. FUEL INJECTOR PUMP THROTTLE SHAFT AND GOVERNOR ASSEMBLY MAINTENANCE (Cont) - TM-9-2320-289-34_207
3-39. FUEL INJECTOR PUMP THROTTLE SHAFT AND GOVERNOR ASSEMBLY MAINTENANCE (Cont) - TM-9-2320-289-34_208
FOLLOW-ON   TASKS - TM-9-2320-289-34_209
3-40. FUEL INJECTOR PUMP SERVO ADVANCE PISTON REPLACEMENT
b. INSPECTION - TM-9-2320-289-34_211
c. INSTALLATION - TM-9-2320-289-34_212
FOLLOW-ON   TASKS - TM-9-2320-289-34_213
3-41. FUEL   INJECTOR   PUMP   REGULATOR   AND   TRANSFER   PUMP   BLADES MAINTENANCE
3-41. FUEL   INJECTOR   PUMP   REGULATOR   AND   TRANSFER   PUMP   BLADES MAINTENANCE (Cont) - TM-9-2320-289-34_215
b   . DISASSEMBLY
e. INSTALLATION - TM-9-2320-289-34_217
3-41. FUEL   INJECTOR   PUMP   REGULATOR   AND   TRANSFER   PUMP   BLADES MAINTENANCE (Cont) - TM-9-2320-289-34_218
FOLLOW-ON   TASKS - TM-9-2320-289-34_219
3-42. FUEL INJECTOR PUMP HYDRAULIC HEAD MAINTENANCE
b.   DISASSEMBLY - TM-9-2320-289-34_221
3-42. FUEL INJECTOR PUMP HYDRAULIC HEAD MAINTENANCE (Cont) - TM-9-2320-289-34_222
.3-42. FUEL INJECTOR PUMP HYDRAULIC HEAD MAINTENANCE (Cont)
c. INSPECTION
3-42. FUEL INJECTOR PUMP HYDRAULIC HEAD MAINTENANCE (Cont) - TM-9-2320-289-34_225
d.   ASSEMBLY - TM-9-2320-289-34_226
3-42. FUEL INJECTOR PUMP HYDRAULIC HEAD MAINTENANCE (Cont)
e.   INSTALLATION
3-42. FUEL INJECTOR PUMP HYDRAULIC HEAD MAINTENANCE (Cont) - TM-9-2320-289-34_229
FOLLOW-ON   TASKS - TM-9-2320-289-34_230
3-43. FUEL INJECTOR PUMP DRIVE SHAFT REPLACEMENT
3 - 4 3 .    FUEL INJECTOR PUMP DRIVE SHAFT REPLACEMENT (Cont)
b  . INSPECTION
3-44. FUEL INJECTOR PUMP TESTING AND TIMING
3-45. FUEL INJECTOR PUMP CALIBRATION
b. PREPARATION FOR CALIBRATION
3-45. FUEL INJECTOR PUMP CALIBRATION (Cont)
c   . ADJUSTMENT
3-45. FUEL INJECTOR PUMP CALIBRATION (Cont) - TM-9-2320-289-34_239
3-45. FUEL INJECTOR PUMP CALIBRATION (Cont) - TM-9-2320-289-34_240
3-45. FUEL INJECTOR PUMP CALIBRATION (Cont) - TM-9-2320-289-34_241
3-45. FUEL INJECTOR PUMP CALIBRATION (Cont) - TM-9-2320-289-34_242
e  . CALIBRATION
3-45. FUEL INJECTOR PUMP CALIBRATION (Cont) - TM-9-2320-289-34_244
f. AFTER CALIBRATION
g. CHECKING AND ADJUSTING TIMING MARK
3-45. FUEL INJECTOR PUMP CALIBRATION (Cont) - TM-9-2320-289-34_247
FOLLOW-ON   TASKS - TM-9-2320-289-34_248
3-46. TRANSMISSION VACUUM VALVE REPLACEMENT
b. INSTALLATION - TM-9-2320-289-34_250
FOLLOW-ON   TASKS - TM-9-2320-289-34_251
3-47. BROKEN GLOW PLUG REMOVAL
3-47. BROKEN GLOW PLUG REMOVAL
FOLLOW-ON TASKS - TM-9-2320-289-34_254
Section   IV.   COOLING   SYSTEM   MAINTENANCE
3-48. WATER PUMP REPLACEMENT (Cont) - TM-9-2320-289-34_256
b   . INSTALLATION
3-48. WATER PUMP REPLACEMENT (Cont) - TM-9-2320-289-34_258
3-48. WATER PUMP REPLACEMENT (Cont) - TM-9-2320-289-34_259
FOLLOW-ON   TASKS - TM-9-2320-289-34_260
CHAPTER   4 ELECTRICAL   SYSTEMS   MAINTENANCE
4-2. ALTERNATOR TESTING AND REPAIR (ALL EXCEPT M1010)
4-2. ALTERNATOR TESTING AND REPAIR (ALL EXCEPT M1010) (Cont) - TM-9-2320-289-34_263
4-2. ALTERNATOR TESTING AND REPAIR (ALL EXCEPT M1010) (Cont) - TM-9-2320-289-34_264
4-2. ALTERNATOR TESTING AND REPAIR (ALL EXCEPT M1010) (Cont) - TM-9-2320-289-34_265
c  . CLEANING AND INSPECTION - TM-9-2320-289-34_266
d. COMPONENT TESTING
4-2. ALTERNATOR TESTING AND REPAIR (ALL EXCEPT M1010) (Cont) - TM-9-2320-289-34_268
4-2. ALTERNATOR   TESTING   AND   REPAIR   (ALL   EXCEPT   M1010)   (Cont)
e. ASSEMBLY
4-2. ALTERNATOR TESTING AND REPAIR (ALL EXCEPT M1010) (Cont) - TM-9-2320-289-34_271
4-2. ALTERNATOR TESTING AND REPAIR (ALL EXCEPT M1010) (Cont) - TM-9-2320-289-34_272
4-2. ALTERNATOR TESTING AND REPAIR (ALL EXCEPT M1010) (Cont) - TM-9-2320-289-34_273
4-3. ALTERNATOR TESTING AND REPAIR (M1010)
4-3. ALTERNATOR TESTING AND REPAIR (M1010) (Cont) - TM-9-2320-289-34_275
4-3. ALTERNATOR TESTING AND REPAIR (M1010) (Cont) - TM-9-2320-289-34_276
4-3. ALTERNATOR TESTING AND REPAIR (M1010) (Cont) - TM-9-2320-289-34_277
c.   CLEANING   AND   INSPECTION
d. ASSEMBLY - TM-9-2320-289-34_279
4-3. ALTERNATOR TESTING AND REPAIR (M1010) (Cont) - TM-9-2320-289-34_280
4-3. ALTERNATOR TESTING AND REPAIR (M1010) (Cont) - TM-9-2320-289-34_281
4-3. ALTERNATOR TESTING AND REPAIR (M1010) (Cont) - TM-9-2320-289-34_282
4-3. ALTERNATOR TESTING AND REPAIR (M1010) (Cont) - TM-9-2320-289-34_283
4-4. CURRENT/VOLTAGE REGULATOR AND RELAY REPLACEMENT (M1010)
FOLLOW-ON   TASKS - TM-9-2320-289-34_285
4-5. STARTER TESTING AND REPAIR
4-5. STARTER TESTING AND REPAIR (Cont) - TM-9-2320-289-34_287
b. DISASSEMBLY - TM-9-2320-289-34_288
4-5. STARTER TESTING AND REPAIR (Cont) - TM-9-2320-289-34_289
4-5. STARTER TESTING AND REPAIR (Cont) - TM-9-2320-289-34_290
c . CLEANING AND INSPECTION - TM-9-2320-289-34_291
d. ASSEMBLY - TM-9-2320-289-34_292
4-5. STARTER TESTING AND REPAIR (Cont) - TM-9-2320-289-34_293
4-5. STARTER TESTING AND REPAIR (Cont) - TM-9-2320-289-34_294
4-5. STARTER TESTING AND REPAIR (Cont) - TM-9-2320-289-34_295
4-5. STARTER TESTING AND REPAIR (Cont) - TM-9-2320-289-34_296
4-5. STARTER TESTING AND REPAIR (Cont) - TM-9-2320-289-34_297
4-6. INSTRUMENT PANEL WIRING HARNESS AND EXTENSION REPLACEMENT
4-6. INSTRUMENT PANEL WIRING HARNESS AND EXTENSION REPLACEMENT (Cont) - TM-9-2320-289-34_299
4-6. INSTRUMENT PANEL WIRING HARNESS AND EXTENSION REPLACEMENT (Cont) - TM-9-2320-289-34_300
4-6. INSTRUMENT PANEL WIRING HARNESS AND EXTENSION REPLACEMENT (Cont) - TM-9-2320-289-34_301
4-6. INSTRUMENT PANEL WIRING HARNESS AND EXTENSION REPLACEMENT (Cont) - TM-9-2320-289-34_302
4-6. INSTRUMENT PANEL WIRING HARNESS AND EXTENSION REPLACEMENT (Cont) - TM-9-2320-289-34_303
b. INSTALLATION - TM-9-2320-289-34_304
4-6. INSTRUMENT PANEL WIRING HARNESS AND EXTENSION REPLACEMENT (Cont) - TM-9-2320-289-34_305
4-6. INSTRUMENT PANEL WIRING HARNESS AND EXTENSION REPLACEMENT (Cont) - TM-9-2320-289-34_306
4-6. INSTRUMENT PANEL WIRING HARNESS AND EXTENSION REPLACEMENT (Cont) - TM-9-2320-289-34_307
4-6. INSTRUMENT PANEL WIRING HARNESS AND EXTENSION REPLACEMENT (Cont) - TM-9-2320-289-34_308
4-6. INSTRUMENT PANEL WIRING HARNESS AND EXTENSION REPLACEMENT (Cont) - TM-9-2320-289-34_309
4-6. INSTRUMENT PANEL WIRING HARNESS AND EXTENSION REPLACEMENT (Cont) - TM-9-2320-289-34_310
4-6. INSTRUMENT PANEL WIRING HARNESS AND EXTENSION REPLACEMENT (Cont) - TM-9-2320-289-34_311
FOLLOW-ON TASKS - TM-9-2320-289-34_312
4-7. FRONT WIRING HARNESS REPLACEMENT
4-7. FRONT WIRING HARNESS REPLACEMENT (Cont) - TM-9-2320-289-34_314
4-7. FRONT WIRING HARNESS REPLACEMENT (Cont) - TM-9-2320-289-34_315
b. INSTALLATION - TM-9-2320-289-34_316
4-7. FRONT WIRING HARNESS REPLACEMENT (Cont) - TM-9-2320-289-34_317
4-7. FRONT WIRING HARNESS REPLACEMENT (Cont) - TM-9-2320-289-34_318
FOLLOW-ON   TASKS - TM-9-2320-289-34_319
4-8. BODY WIRING HARNESS REPLACEMENT
4-8. BODY   WIRING   HARNESS   REPLACEMENT   (Cont)
b. INSTALLATION - TM-9-2320-289-34_322
4-8. BODY WIRING HARNESS REPLACEMENT (Cont) - TM-9-2320-289-34_323
4-8. BODY WIRING HARNESS REPLACEMENT (Cont) - TM-9-2320-289-34_324
FOLLOW-ON   TASKS - TM-9-2320-289-34_325
4-9. TAILLIGHT WIRING HARNESS REPLACEMENT (M1010 AND M1031)
b. INSTALLATION - TM-9-2320-289-34_327
FOLLOW-ON   TASKS - TM-9-2320-289-34_328
4-9.1. REAR FENDER WIRING HARNESS REPLACEMENT (M1028A2)
b. INSTALLATION - TM-9-2320-289-34_330
4-10. ENGINE WIRING HARNESS REPLACEMENT
4-10. ENGINE WIRING HARNESS REPLACEMENT (Cont) - TM-9-2320-289-34_332
4-10. ENGINE WIRING HARNESS REPLACEMENT (Cont) - TM-9-2320-289-34_333
4-10. ENGINE WIRING HARNESS REPLACEMENT (Cont) - TM-9-2320-289-34_334
4-10. ENGINE WIRING HARNESS REPLACEMENT (Cont) - TM-9-2320-289-34_335
4-10. ENGINE WIRING HARNESS REPLACEMENT (Cont) - TM-9-2320-289-34_336
4-10. ENGINE WIRING HARNESS REPLACEMENT (Cont) - TM-9-2320-289-34_337
b . INSTALLATION
4-10. ENGINE WIRING HARNESS REPLACEMENT (Cont).
4-10. ENGINE WIRING HARNESS REPLACEMENT (Cont) - TM-9-2320-289-34_340
4-10. ENGINE WIRING HARNESS REPLACEMENT (Cont) - TM-9-2320-289-34_341
4-10. ENGINE WIRING HARNESS REPLACEMENT (Cont) - TM-9-2320-289-34_342
4-10. ENGINE WIRING HARNESS REPLACEMENT (Cont) - TM-9-2320-289-34_343
FOLLOW-ON   TASKS - TM-9-2320-289-34_344
4-11. GLOW PLUG WIRING HARNESS REPLACEMENT
b. INSTALLATION - TM-9-2320-289-34_346
FOLLOW-ON   TASKS - TM-9-2320-289-34_347
4-12. CAB HEATER CONTROL, ENGINE DIAGNOSTIC, AND OPEN DOOR BUZZER WIRING HARNESSES REPLACEMENT
4-12. CAB HEATER CONTROL, ENGINE DIAGNOSTIC, AND OPEN DOOR BUZZER WIRING HARNESSES REPLACEMENT (Cont)
4-12. CAB HEATER CONTROL, ENGINE DIAGNOSTIC, AND OPEN DOOR BUZZER WIRING HARNESSES REPLACEMENT (Cont)
b.   INSTALLATION - TM-9-2320-289-34_351
FOLLOW-ON   TASKS - TM-9-2320-289-34_352
4 - 1 3. DIMMER AND IGNITION SWITCHES REPLACEMENT
b. INSTALLATION - TM-9-2320-289-34_354
FOLLOW-ON   TASKS - TM-9-2320-289-34_355
4-14. DIRECTIONAL SIGNAL SWITCH REPLACEMENT
4-14. DIRECTIONAL SIGNAL SWITCH REPLACEMENT (Cont) - TM-9-2320-289-34_357
b. INSTALLATION - TM-9-2320-289-34_358
4-14. DIRECTIONAL SIGNAL SWITCH REPLACEMENT (Cont) - TM-9-2320-289-34_359
FOLLOW-ON   TASKS - TM-9-2320-289-34_360
CHAPTER   5 TRANSMISSION   AND   TRANSFER   CASE   MAINTENANCE
5-2. TRANSMISSION   LINKAGE   MAINTENANCE
b.   CLEANING   AND   INSPECTION - TM-9-2320-289-34_363
c. INSTALLATION - TM-9-2320-289-34_364
d. ADJUSTMENT
5-3. VACUUM   MODULATOR   ASSEMBLY   AND   FILL   TUBE   ASSEMBLY REPLACEMENT
5-3. VACUUM   MODULATOR   ASSEMBLY   AND   FILL   TUBE   ASSEMBLY REPLACEMENT (Cont) - TM-9-2320-289-34_367
5-3. VACUUM   MODULATOR   ASSEMBLY   AND   FILL   TUBE   ASSEMBLY REPLACEMENT   (Cont)
b . CLEANING AND INSPECTION - TM-9-2320-289-34_369
c  . INSTALLATION
5-3. VACUUM   MODULATOR   ASSEMBLY   AND   FILL   TUBE   ASSEMBLY REPLACEMENT (Cont) - TM-9-2320-289-34_371
FOLLOW-ON TASKS - TM-9-2320-289-34_372
5-3. VACUUM   MODULATOR   ASSEMBLY,   VACUUM   LINES,   AND   FILL   TUBE ASSEMBLY REPLACEMENT (Cont) - TM-9-2320-289-34_373
5-3. VACUUM   MODULATOR   ASSEMBLY,   VACUUM   LINES,   AND   FILL   TUBE ASSEMBLY REPLACEMENT (Cont) - TM-9-2320-289-34_374
FOLLOW-ON   TASKS - TM-9-2320-289-34_375
5-4. TRANSMISSION OIL COOLER SUPPLY AND RETURN PIPES MAINTENANCE - TM-9-2320-289-34_376
5-4. TRANSMISSION OIL COOLER SUPPLY AND RETURN PIPES MAINTENANCE - TM-9-2320-289-34_377
5-4. TRANSMISSION OIL COOLER SUPPLY AND RETURN PIPES MAINTENANCE (Cont)
b. REMOVAL
c. INSTALLATION 1
5-5. GOVERNOR ASSEMBLY MAINTENANCE
b. DISASSEMBLY - TM-9-2320-289-34_382
d. ASSEMBLY - TM-9-2320-289-34_383
e. INSTALLATION - TM-9-2320-289-34_384
5-6. TRANSMISSION DOWNSHIFT ELECTRICAL CONNECTOR REPLACEMENT
b. INSTALLATION - TM-9-2320-289-34_386
5-7. TRANSMISSION CONTROL VALVE ASSEMBLY AND DETENT SOLENOID MAINTENANCE
5-7. TRANSMISSION CONTROL VALVE ASSEMBLY AND DETENT SOLENOID MAINTENANCE (Cont) - TM-9-2320-289-34_388
5-7. TRANSMISSION CONTROL VALVE ASSEMBLY AND DETENT SOLENOID MAINTENANCE (Cont) - TM-9-2320-289-34_389
b. DISASSEMBLY - TM-9-2320-289-34_390
5-7. TRANSMISSION CONTROL VALVE ASSEMBLY AND DETENT SOLENOID MAINTENANCE (Cont) - TM-9-2320-289-34_391
c  . CLEANING AND INSPECTION
5-7. TRANSMISSION CONTROL VALVE ASSEMBLY AND DETENT SOLENOID MAINTENANCE (Cont) - TM-9-2320-289-34_393
d ASSEMBLY
5-7. TRANSMISSION CONTROL VALVE ASSEMBLY AND DETENT SOLENOID MAINTENANCE (Cont) - TM-9-2320-289-34_395
5-7. TRANSMISSION CONTROL VALVE ASSEMBLY AND DETENT SOLENOID MAINTENANCE (Cont) - TM-9-2320-289-34_396
e. INSTALLATION
5-7. TRANSMISSION CONTROL VALVE ASSEMBLY AND DETENT SOLENOID MAINTENANCE (Cont) - TM-9-2320-289-34_398
FOLLOW-ON TASKS - TM-9-2320-289-34_399
5-8. TRANSMISSION    PARKING    LOCK    REPLACEMENT
5-8. TRANSMISSION PARKING LOCK REPLACEMENT (Cont) - TM-9-2320-289-34_401
b   . INSPECTION
5-8. TRANSMISSION PARKING LOCK REPLACEMENT (Cont) - TM-9-2320-289-34_403
FOLLOW-ON   TASKS - TM-9-2320-289-34_404
5-9. REAR SERVO ASSEMBLY MAINTENANCE
b. BAND APPLY PIN SELECTION CHECK
c. DISASSEMBLY
d  . CLEANING AND INSPECTION
f. INSTALLATION - TM-9-2320-289-34_409
5-10. FRONT SERVO ASSEMBLY MAINTENANCE
b.   DISASSEMBLY - TM-9-2320-289-34_411
e. INSTALLATION - TM-9-2320-289-34_412
5-11. TRANSMISSION OIL PRESSURE TESTING
Table 5-1. Preliminary Checking Procedure
TABLE 5-2. TRANSMISSION MALFUNCTION RELATED TO OIL PRESSURE
FOLLOW-ON   TASKS - TM-9-2320-289-34_416
5-12. TRANSMISSION AND TORQUE CONVERTER MAINTENANCE
5-12. TRANSMISSION AND TORQUE CONVERTER MAINTENANCE (Cont) - TM-9-2320-289-34_418
5-12. TRANSMISSION AND TORQUE CONVERTER MAINTENANCE (Cont) - TM-9-2320-289-34_419
5-12. TRANSMISSION AND TORQUE CONVERTER MAINTENANCE (Cont) - TM-9-2320-289-34_420
b. CLEANING AND INSPECTION - TM-9-2320-289-34_421
c. INSTALLATION - TM-9-2320-289-34_422
5-12. TRANSMISSION AND TORQUE CONVERTER MAINTENANCE (Conti)
5-12. TRANSMISSION AND TORQUE CONVERTER MAINTENANCE (Cont) - TM-9-2320-289-34_424
FOLLOW-ON   TASKS - TM-9-2320-289-34_425
5-13. INSTALLING AND REMOVING TRANSMISSION FROM HOLDING FIXTURE
5-13. INSTALLING AND REMOVING TRANSMISSION FROM HOLDING FIXTURE (Cont)
b.   REMOVAL - TM-9-2320-289-34_428
5-14. CHECKING FRONT UNIT END PLAY
5-14. CHECKING FRONT UNIT END PLAY (Cont)
Table   5-3.   Front   Unit   End   Play   Selective   Washers
FOLLOW-ON TASKS - TM-9-2320-289-34_432
5-15. TRANSMISSION OIL PUMP MAINTENANCE
5-15. TRANSMISSION OIL PUMP MAINTENANCE (Cont) - TM-9-2320-289-34_434
b. DISASSEMBLY - TM-9-2320-289-34_435
5-15. TRANSMISSION OIL PUMP MAINTENANCE (Cont) - TM-9-2320-289-34_436
c.   CLEANING   AND   INSPECTION - TM-9-2320-289-34_437
d. ASSEMBLY - TM-9-2320-289-34_438
5-15. TRANSMISSION OIL PUMP MAINTENANCE (Cont) - TM-9-2320-289-34_439
5-15. TRANSMISSION OIL PUMP MAINTENANCE (Cont) - TM-9-2320-289-34_440
e  . INSTALLATION - TM-9-2320-289-34_441
FOLLOW-ON   TASKS - TM-9-2320-289-34_442
5-16. TRANSMISSION FORWARD CLUTCH ASSEMBLY MAINTENANCE
b. DISASSEMBLY - TM-9-2320-289-34_444
5-16. TRANSMISSION FORWARD CLUTCH ASSEMBLY MAINTENANCE (Cont) - TM-9-2320-289-34_445
c. CLEANING AND INSPECTION - TM-9-2320-289-34_446
d .   A S S E M B L Y
5-16. TRANSMISSION FORWARD CLUTCH ASSEMBLY MAINTENANCE (Cont) - TM-9-2320-289-34_448
5-16. TRANSMISSION FORWARD CLUTCH ASSEMBLY MAINTENANCE (Cont) - TM-9-2320-289-34_449
5-16. TRANSMISSION FORWARD CLUTCH ASSEMBLY MAINTENANCE (Cont) - TM-9-2320-289-34_450
5-16. TRANSMISSION FORWARD CLUTCH ASSEMBLY MAINTENANCE (Cont) - TM-9-2320-289-34_451
e. INSTALLATION - TM-9-2320-289-34_452
5-17. TRANSMISSION   DIRECT   CLUTCH   ASSEMBLY   AND   FRONT   BAND MAINTENANCE
b. DISASSEMBLY - TM-9-2320-289-34_454
5-17. TRANSMISSION   DIRECT   CLUTCH   ASSEMBLY   AND   FRONT   BAND MAINTENANCE (Cont) - TM-9-2320-289-34_455
c.   CLEANING   AND   INSPECTION - TM-9-2320-289-34_456
d .    A S S E M B L Y
5-17. TRANSMISSION   DIRECT   CLUTCH   ASSEMBLY   AND   FRONT   BAND MAINTENANCE (Cont) - TM-9-2320-289-34_458
5-17. TRANSMISSION   DIRECT   CLUTCH   ASSEMBLY   AND   FRONT   BAND MAINTENANCE (Cont) - TM-9-2320-289-34_459
5-17. TRANSMISSION   DIRECT   CLUTCH   ASSEMBLY   AND   FRONT   BAND MAINTENANCE (Cont) - TM-9-2320-289-34_460
5-17. TRANSMISSION   DIRECT   CLUTCH   ASSEMBLY   AND   FRONT   BAND MAINTENANCE (Cont) - TM-9-2320-289-34_461
e.   INSTALLATION - TM-9-2320-289-34_462
FOLLOW-ON   TASKS - TM-9-2320-289-34_463
5-18. CHECKING REAR UNIT END PLAY
Table 5-4. Rear Unit End Play Selective Washers
5-18. CHECKING REAR UNIT END PLAY (Cont)
5-19. TRANSMISSION INTERMEDIATE CLUTCH, CENTER SUPPORT ASSEMBLY AND GEAR UNIT, AND REAR BAND MAINTENANCE
5-19. TRANSMISSION INTERMEDIATE CLUTCH, CENTER SUPPORT ASSEMBLY AND GEAR UNIT, AND REAR BAND MAINTENANCE (Cont) - TM-9-2320-289-34_468
5-19. TRANSMISSION INTERMEDIATE CLUTCH, CENTER SUPPORT ASSEMBLY AND GEAR UNIT, AND REAR BAND MAINTENANCE (Cont) - TM-9-2320-289-34_469
5-19. TRANSMISSION INTERMEDIATE CLUTCH, CENTER SUPPORT ASSEMBLY AND GEAR UNIT, AND REAR BAND MAINTENANCE (Cont) - TM-9-2320-289-34_470
b. DISASSEMBLY - TM-9-2320-289-34_471
5-19. TRANSMISSION INTERMEDIATE CLUTCH, CENTER SUPPORT ASSEMBLY AND GEAR UNIT, AND REAR BAND MAINTENANCE (Cont)
5-19. TRANSMISSION INTERMEDIATE CLUTCH, CENTER SUPPORT ASSEMBLY AND GEAR UNIT, AND REAR BAND MAINTENANCE (Cont) - TM-9-2320-289-34_473
5-19. TRANSMISSION INTERMEDIATE CLUTCH, CENTER SUPPORT ASSEMBLY AND GEAR UNIT, AND REAR BAND MAINTENANCE (Cont) - TM-9-2320-289-34_474
5-19. TRANSMISSION INTERMEDIATE CLUTCH, CENTER SUPPORT ASSEMBLY AND GEAR UNIT, AND REAR BAND MAINTENANCE (Cont) - TM-9-2320-289-34_475
c. CLEANING AND INSPECTION - TM-9-2320-289-34_476
5-19. TRANSMISSION INTERMEDIATE CLUTCH, CENTER SUPPORT ASSEMBLY AND GEAR UNIT, AND REAR BAND MAINTENANCE (Cont) - TM-9-2320-289-34_477
d. PINION GEAR REPLACEMENT
5-19. TRANSMISSION INTERMEDIATE CLUTCH, CENTER SUPPORT ASSEMBLY AND GEAR UNIT, AND REAR BAND MAINTENANCE (Cont) - TM-9-2320-289-34_479
e . ASSEMBLY
5-19. TRANSMISSION INTERMEDIATE CLUTCH, CENTER SUPPORT ASSEMBLY AND GEAR UNIT, AND REAR BAND MAINTENANCE (Cont) - TM-9-2320-289-34_481
5-19. TRANSMISSION INTERMEDIATE CLUTCH, CENTER SUPPORT ASSEMBLY AND GEAR UNIT, AND REAR BAND MAINTENANCE (Cont) - TM-9-2320-289-34_482
5-19. TRANSMISSION INTERMEDIATE CLUTCH, CENTER SUPPORT ASSEMBLY AND GEAR UNIT, AND REAR BAND MAINTENANCE (Cont) - TM-9-2320-289-34_483
5-19. TRANSMISSION INTERMEDIATE CLUTCH, CENTER SUPPORT ASSEMBLY AND GEAR UNIT, AND REAR BAND MAINTENANCE (Cont) - TM-9-2320-289-34_484
5-19. TRANSMISSION INTERMEDIATE CLUTCH, CENTER SUPPORT ASSEMBLY AND GEAR UNIT, AND REAR BAND MAINTENANCE (Cont) - TM-9-2320-289-34_485
5-19. TRANSMISSION INTERMEDIATE CLUTCH, CENTER SUPPORT ASSEMBLY AND GEAR UNIT, AND REAR BAND MAINTENANCE (Cont) - TM-9-2320-289-34_486
f .   I N S T A L L A T I O N
5-19. TRANSMISSION INTERMEDIATE CLUTCH, CENTER SUPPORT ASSEMBLY AND GEAR UNIT, AND REAR BAND MAINTENANCE (Cont) - TM-9-2320-289-34_488
5-19. TRANSMISSION INTERMEDIATE CLUTCH, CENTER SUPPORT ASSEMBLY AND GEAR UNIT, AND REAR BAND MAINTENANCE (Cont) - TM-9-2320-289-34_489
5-19. TRANSMISSION INTERMEDIATE CLUTCH, CENTER SUPPORT ASSEMBLY AND GEAR UNIT, AND REAR BAND MAINTENANCE (Cont) - TM-9-2320-289-34_490
FOLLOW-ON   TASKS - TM-9-2320-289-34_491
Section   Il.   TRANSFER   CASE   MAINTENANCE
5-21. TRANSFER CASE MAINTENANCE (ALL EXCEPT M1028A1 AND M1031)
5-21. TRANSFER CASE MAINTENANCE (ALL EXCEPT M1028A1 AND M1031) (Cont) - TM-9-2320-289-34_494
5-21. TRANSFER CASE MAINTENANCE (ALL EXCEPT M1028A1 AND M1031) (Cont) - TM-9-2320-289-34_495
b . DISASSEMBLY - TM-9-2320-289-34_496
5-21. TRANSFER CASE MAINTENANCE (ALL EXCEPT M1028A1 AND M1031) (Cont) - TM-9-2320-289-34_497
5-21. TRANSFER CASE MAINTENANCE (ALL EXCEPT M1028A1 AND M1031) (Cont) - TM-9-2320-289-34_498
5-21. TRANSFER CASE MAINTENANCE (ALL EXCEPT M1028A1 AND M1031) (Cont) - TM-9-2320-289-34_499
5-21. TRANSFER   CASE   MAINTENANCE   (ALL   EXCEPT   M1028A1   AND   M1031) (Cont) - TM-9-2320-289-34_500
5-21. TRANSFER   CASE   MAINTENANCE   (ALL   EXCEPT   M1028A1   AND   M1031) (Cont) - TM-9-2320-289-34_501
5-21. TRANSFER   CASE   MAINTENANCE   (ALL   EXCEPT   M1028A1   AND   M1031) (Cont) - TM-9-2320-289-34_502
5-21. TRANSFER   CASE   MAINTENANCE   (ALL   EXCEPT   M1028A1   AND   M1031) (Cont) - TM-9-2320-289-34_503
5-21. TRANSFER   CASE   MAINTENANCE   (ALL   EXCEPT   M1028A1   AND   M1031) (Cont) - TM-9-2320-289-34_504
5-21. TRANSFER   CASE   MAINTENANCE   (ALL   EXCEPT   M1028A1   AND   M1031) (Cont) - TM-9-2320-289-34_505
c  . CLEANING AND INSPECTION - TM-9-2320-289-34_506
d. ASSEMBLY - TM-9-2320-289-34_507
5-21. TRANSFER   CASE   MAINTENANCE   (ALL   EXCEPT   M1028A1   AND   Ml   031) (Cont) - TM-9-2320-289-34_508
5-21. TRANSFER   CASE   MAINTENANCE   (ALL   EXCEPT   M1028A1   AND   Ml   031) (Cont) - TM-9-2320-289-34_509
5-21. TRANSFER   CASE   MAINTENANCE   (ALL   EXCEPT   M1028A1   AND   M1031) (Cont) - TM-9-2320-289-34_510
5-21. TRANSFER   CASE   MAINTENANCE   (ALL   EXCEPT   M1028A1   AND   M1031) (Cont) - TM-9-2320-289-34_511
5-21. TRANSFER   CASE   MAINTENANCE   (ALL   EXCEPT   M1028A1   AND   M1031) (Cont) - TM-9-2320-289-34_512
5-21. TRANSFER   CASE   MAINTENANCE   (ALL   EXCEPT   M1028A1   AND   M1031) (Cont) - TM-9-2320-289-34_513
5-21. TRANSFER   CASE   MAINTENANCE   (ALL   EXCEPT   M1028A1   AND   M1031) (Cont).
5-21. TRANSFER   CASE   MAINTENANCE   (ALL   EXCEPT   M1028A1   AND   M1031) (Cont) - TM-9-2320-289-34_515
5-21. TRANSFER   CASE   MAINTENANCE   (ALL   EXCEPT   M1028A1   AND   M1031) (Cont) - TM-9-2320-289-34_516
5-21. TRANSFER   CASE   MAINTENANCE   (ALL   EXCEPT   M1028A1   AND   M1031) (Cont) - TM-9-2320-289-34_517
5-21. TRANSFER   CASE   MAINTENANCE   (ALL   EXCEPT   M1028A1   AND   M1031) (Cont) - TM-9-2320-289-34_518
e. INSTALLATION - TM-9-2320-289-34_519
FOLLOW-ON TASKS - TM-9-2320-289-34_520
5-22. TRANSFER CASE MAINTENANCE (M1028A1 AND M1031)
a. REMOVAL - TM-9-2320-289-34_522
5-22. TRANSFER CASE MAINTENANCE (M1028A1 AND M1031) (Cont) - TM-9-2320-289-34_523
5-22. TRANSFER CASE MAINTENANCE (M1028A1 AND M1031) (Cont) - TM-9-2320-289-34_524
b.   DISASSEMBLY - TM-9-2320-289-34_525
5-22. TRANSFER CASE MAINTENANCE (M1028A1 AND M1031) (Cont) - TM-9-2320-289-34_526
5-22. TRANSFER CASE MAINTENANCE (M1028A1 AND M1031) (Cont) - TM-9-2320-289-34_527
5-22. TRANSFER CASE MAINTENANCE (M1028A1 AND M1031) (Cont) - TM-9-2320-289-34_528
5-22. TRANSFER CASE MAINTENANCE (M1028A1 AND M1031) (Cont) - TM-9-2320-289-34_529
5-22. TRANSFER CASE MAINTENANCE (M1028A1 AND M1031) (Cont) - TM-9-2320-289-34_530
5-22. TRANSFER CASE MAINTENANCE (M1028A1 AND M1031) (Cont) - TM-9-2320-289-34_531
5-22. TRANSFER CASE MAINTENANCE (M1028A1 AND M1031) (Cont) - TM-9-2320-289-34_532
5-22. TRANSFER CASE MAINTENANCE (M1028A1 AND M1031) (Cont) - TM-9-2320-289-34_533
5-22. TRANSFER CASE MAINTENANCE (M1028A1 AND M1031) (Cont) - TM-9-2320-289-34_534
c.   CLEANING   AND   INSPECTION - TM-9-2320-289-34_535
5-22. TRANSFER CASE MAINTENANCE (M1028A1 AND M1031) (Cont) - TM-9-2320-289-34_536
5-22. TRANSFER CASE MAINTENANCE (M1028A1 AND M1031) (Cont) - TM-9-2320-289-34_537
5-22. TRANSFER CASE MAINTENANCE (M1028A1 AND M1031) (Cont) - TM-9-2320-289-34_538
5-22. TRANSFER CASE MAINTENANCE (M1028A1 AND M1031) (Cont) - TM-9-2320-289-34_539
5-22. TRANSFER CASE MAINTENANCE (M1028A1 AND M1031) (Cont) - TM-9-2320-289-34_540
5-22. TRANSFER CASE MAINTENANCE (M1028A1 AND M1031) (Cont) - TM-9-2320-289-34_541
5-22. TRANSFER CASE MAINTENANCE (M1028A1 AND M1031) (Cont) - TM-9-2320-289-34_542
5-22. TRANSFER CASE MAINTENANCE (M1028A1 AND M1031) (Cont) - TM-9-2320-289-34_543
5-22. TRANSFER CASE MAINTENANCE (M1028A1 AND M1031) (Cont) - TM-9-2320-289-34_544
5-22. TRANSFER CASE MAINTENANCE (M1028A1 AND M1031) (Cont) - TM-9-2320-289-34_545
5-22. TRANSFER CASE MAINTENANCE (M1028A1 AND M1031) (Cont) - TM-9-2320-289-34_546
5-22. TRANSFER CASE MAINTENANCE (M1028A1 AND M1031) (Cont) - TM-9-2320-289-34_547
5-22. TRANSFER CASE MAINTENANCE (M1028A1 AND M1031) (Cont) - TM-9-2320-289-34_548
5-22. TRANSFER CASE MAINTENANCE (M1028A1 AND M1031) (Cont) - TM-9-2320-289-34_549
e. INSTALLATION3.
5-22. TRANSFER CASE MAINTENANCE (M1028A1 AND M1031) (Cont) - TM-9-2320-289-34_551
5-22. TRANSFER CASE MAINTENANCE (M1028A1 AND M1031) (Cont) - TM-9-2320-289-34_552
FOLLOW-ON TASKS - TM-9-2320-289-34_553
CHAPTER   6 PROPELLER   SHAFTS,   AXLES,   AND   SUSPENSION   MAINTENANCE
6-1. CONSTANT VELOCITY JOINT REPAIR (Cont) - TM-9-2320-289-34_555
b. CLEANING AND INSPECTION - TM-9-2320-289-34_556
6-1. CONSTANT VELOCITY JOINT REPAIR (Cont) - TM-9-2320-289-34_557
FOLLOW-ON   TASKS - TM-9-2320-289-34_558
Section   Il.   FRONT   AND   REAR   AXLES   MAINTENANCE
6-3. FRONT AXLE ASSEMBLY REPLACEMENT
6-3. FRONT AXLE ASSEMBLY REPLACEMENT (Cont).
b.   INSTALLATION - TM-9-2320-289-34_562
FOLLOW-ON   TASKS - TM-9-2320-289-34_563
6-4. FRONT AXLE SHAFT MAINTENANCE.
6-4. FRONT AXLE SHAFT MAINTENANCE (Cont)
FOLLOW-ON   TASKS - TM-9-2320-289-34_566
6-5. FRONT AND REAR AXLE DIFFERENTIAL REPLACEMENT (M1009)
6-5. FRONT AND REAR AXLE DIFFERENTIAL REPLACEMENT (M1009) (Cont) - TM-9-2320-289-34_568
b. CLEANING AND INSPECTION - TM-9-2320-289-34_569
c. lNSTALLATION
Table 6-1. Determining Side Bearing Shim Requirements
6-5. FRONT AND REAR AXLE DIFFERENTIAL REPLACEMENT (M1009) (Cont) - TM-9-2320-289-34_572
6-5. FRONT AND REAR AXLE DIFFERENTIAL REPLACEMENT (M1009) (Cont) - TM-9-2320-289-34_573
6-5. FRONT AND REAR AXLE DIFFERENTIAL REPLACEMENT (M1009) (Cont)
FOLLOW-ON   TASKS - TM-9-2320-289-34_575
6-6. FRONT AXLE DIFFERENTIAL REPAIR (M1009)
6-6. FRONT AXLE DIFFERENTIAL REPAIR (M1009) (Cont) - TM-9-2320-289-34_577
b.   CLEANING   AND   INSPECTION - TM-9-2320-289-34_578
c.   ASSEMBLY
6-6. FRONT AXLE DIFFERENTIAL REPAIR (M1009) (Cont) - TM-9-2320-289-34_580
FOLLOW-ON   TASKS - TM-9-2320-289-34_581
6-7. FRONT AND REAR AXLE DRIVE PINION AND BEARINGS MAINTENANCE
6-7. FRONT AND REAR AXLE DRIVE PINION AND BEARINGS MAINTENANCE (M1009)   (Cont) - TM-9-2320-289-34_583
6-7. FRONT AND REAR AXLE DRIVE PINION AND BEARINGS MAINTENANCE (M1009)   (Cont) - TM-9-2320-289-34_584
b . CLEANING AND INSPECTION - TM-9-2320-289-34_585
c  . INSTALLATION - TM-9-2320-289-34_586
6-7. FRONT AND REAR AXLE DRIVE PINION AND BEARINGS MAINTENANCE (M1009)   (Cont) - TM-9-2320-289-34_587
6-7. FRONT AND REAR AXLE DRIVE PINION AND BEARINGS MAINTENANCE (M1009)   (Cont) - TM-9-2320-289-34_588
Table 6-2. Determining Drive Pinion Shim Requirements
6-7. FRONT AND REAR AXLE DRIVE PINION AND BEARINGS MAINTENANCE (M1009)   (Cont) - TM-9-2320-289-34_590
6-7. FRONT AND REAR AXLE DRIVE PINION AND BEARINGS MAINTENANCE (M1009)   (Cont) - TM-9-2320-289-34_591
FOLLOW-ON   TASKS - TM-9-2320-289-34_592
6-8. FRONT AXLE DIFFERENTIAL MAINTENANCE (ALL EXCEPT M1009)
6-8. FRONT AXLE DIFFERENTIAL MAINTENANCE (ALL EXCEPT M1009) (Cont) - TM-9-2320-289-34_594
b. DISASSEMBLY - TM-9-2320-289-34_595
6-8. FRONT AXLE DIFFERENTIAL MAINTENANCE (ALL EXCEPT M1009) (Cont) - TM-9-2320-289-34_596
6-8. FRONT AXLE DIFFERENTIAL MAINTENANCE (ALL EXCEPT M1009) (Cont) - TM-9-2320-289-34_597
c . CLEANING AND INSPECTION - TM-9-2320-289-34_598
d  . ASSEMBLY
6-8. FRONT AXLE DIFFERENTIAL MAINTENANCE (ALL EXCEPT M1009) (Cont) - TM-9-2320-289-34_600
6-8. FRONT AXLE DIFFERENTIAL MAINTENANCE (ALL EXCEPT M1009) (Cont) - TM-9-2320-289-34_601
e . PRELOAD AND ADJUSTMENT
6-8. FRONT AXLE DIFFERENTIAL MAINTENANCE (ALL EXCEPT Ml 009) (Cont) - TM-9-2320-289-34_603
6-8. FRONT AXLE DIFFERENTIAL MAINTENANCE (ALL EXCEPT Ml 009) (Cont) - TM-9-2320-289-34_604
f. INSTALLATION - TM-9-2320-289-34_605
6-8. FRONT AXLE DIFFERENTIAL MAINTENANCE (ALL EXCEPT M1009) (Cont) - TM-9-2320-289-34_606
6-8. FRONT AXLE DIFFERENTIAL MAINTENANCE (ALL EXCEPT M1009) (Cont) - TM-9-2320-289-34_607
6-8. FRONT AXLE DIFFERENTIAL MAINTENANCE (ALL EXCEPT M1009) (Cont) - TM-9-2320-289-34_608
FOLLOW-ON TASKS - TM-9-2320-289-34_609
6-9. FRONT AXLE DRIVE PINION AND BEARINGS MAINTENANCE (ALL EXCEPT M1009)
6-9. FRONT AXLE DRIVE PINION AND BEARINGS MAINTENANCE (ALL EXCEPT M1009)   (Cont) - TM-9-2320-289-34_611
6-9. FRONT AXLE DRIVE PINION AND BEARINGS MAINTENANCE (ALL EXCEPT M1009)   (Cont) - TM-9-2320-289-34_612
b.   CLEANING   AND   INSPECTION - TM-9-2320-289-34_613
c. INSTALLATION - TM-9-2320-289-34_614
6-9. FRONT AXLE DRIVE PINION AND BEARINGS MAINTENANCE (ALL EXCEPT M1009)   (Cont) - TM-9-2320-289-34_615
Table   6-3.   Pinion   Setting   Charts
6-9. FRONT AXLE DRIVE PINION AND BEARINGS MAINTENANCE (ALL EXCEPT M1009)   (Cont) - TM-9-2320-289-34_617
6-9. FRONT AXLE DRIVE PINION AND BEARINGS MAINTENANCE (ALL EXCEPT M1009)   (Cont) - TM-9-2320-289-34_618
FOLLOW-ON   TASKS - TM-9-2320-289-34_619
6-10. FRONT AND REAR AXLE DRIVE PINION OIL SEAL AND PINION FLANGE MAINTENANCE
b. INSPECTION - TM-9-2320-289-34_621
FOLLOW-ON   TASKS - TM-9-2320-289-34_622
6-11. STEERING KNUCKLE AND ARM MAINTENANCE (ALL EXCEPT M1009)
6-11. STEERING   KNUCKLE   AND   ARM   MAINTENANCE   (ALL   EXCEPT   M1009) (Cont) - TM-9-2320-289-34_624
6-11. STEERING   KNUCKLE   AND   ARM   MAINTENANCE   (ALL   EXCEPT   M1009) (Cont) - TM-9-2320-289-34_625
b. ASSEMBLY - TM-9-2320-289-34_626
6-11. STEERING   KNUCKLE   AND   ARM   MAINTENANCE   (ALL   EXCEPT   M1009) (Cont) - TM-9-2320-289-34_627
6-11. STEERING   KNUCKLE   AND   ARM   MAINTENANCE   (ALL   EXCEPT   M1009) (Cont) - TM-9-2320-289-34_628
FOLLOW-ON   TASKS - TM-9-2320-289-34_629
6-12. STEERING KNUCKLE, ARM, AND BALL JOINT MAINTENANCE (M1009)
6-12. STEERING   KNUCKLE,   ARM,   AND   BALL   JOINT   MAINTENANCE   (M1009) (Cont) - TM-9-2320-289-34_631
b . ASSEMBLY - TM-9-2320-289-34_632
6-12. STEERING   KNUCKLE,   ARM,   AND   BALL   JOINT   MAINTENANCE   (M1009) (Cont) - TM-9-2320-289-34_633
FOLLOW-ON   TASKS - TM-9-2320-289-34_634
6-13. REAR AXLE ASSEMBLY REPLACEMENT
a.   REMOVAL
b.   INSTALLATION - TM-9-2320-289-34_637
6-13. REAR AXLE ASSEMBLY REPLACEMENT (Cont)
FOLLOW-ON TASKS - TM-9-2320-289-34_639
6-14. REAR   AXLE   SHAFT,   OUTER   SEAL,   BEARING,   AND   BACKING   PLATE REPLACEMENT (M1009)
6-14. REAR   AXLE   SHAFT,   OUTER   SEAL,   BEARING,   AND   BACKING   PLATE REPLACEMENT (M1009) (Cont) - TM-9-2320-289-34_641
6-14. REAR   AXLE   SHAFT,   OUTER   SEAL,   BEARING,   AND   BACKING   PLATE REPLACEMENT (M1009) (Cont) - TM-9-2320-289-34_642
b.   CLEANING   AND   INSPECTION - TM-9-2320-289-34_643
6-14. REAR   AXLE   SHAFT,   OUTER   SEAL,   BEARING,   AND   BACKING   PLATE REPLACEMENT (M1009) (Cont) - TM-9-2320-289-34_644
FOLLOW-ON   TASKS - TM-9-2320-289-34_645
6-15. REAR AXLE DIFFERENTIAL MAINTENANCE (ALL EXCEPT M1009)
b. DISASSEMBLY - TM-9-2320-289-34_647
6-15. REAR AXLE DIFFERENTIAL MAINTENANCE (ALL EXCEPT M1009) (Cont) - TM-9-2320-289-34_648
c. CLEANING AND INSPECTION - TM-9-2320-289-34_649
6-15. REAR AXLE DIFFERENTIAL MAINTENANCE (ALL EXCEPT M1009) (Cont) - TM-9-2320-289-34_650
d. ASSEMBLY - TM-9-2320-289-34_651
6-15. REAR AXLE DIFFERENTIAL MAINTENANCE (ALL EXCEPT M1009) (Cont) - TM-9-2320-289-34_652
6-15. REAR AXLE DIFFERENTIAL MAINTENANCE (ALL EXCEPT M1009) (Cont) - TM-9-2320-289-34_653
6-15. REAR AXLE DIFFERENTIAL MAINTENANCE (ALL EXCEPT M1009) (Cont) - TM-9-2320-289-34_654
6-15. REAR AXLE DIFFERENTIAL MAINTENANCE (ALL EXCEPT M1009) (Cont) - TM-9-2320-289-34_655
6-15. REAR AXLE DIFFERENTIAL MAINTENANCE (ALL EXCEPT M1009) (Cont) - TM-9-2320-289-34_656
6-15. REAR AXLE DIFFERENTIAL MAINTENANCE (ALL EXCEPT M1009) (Cont) - TM-9-2320-289-34_657
6-15.1. REAR AXLE DIFFERENTIAL MAINTENANCE (M10028A2)
6-15.1. REAR AXLE DIFFERENTIAL MAINTENANCE (M1028A2) (Cont) - TM-9-2320-289-34_659
b.   DISASSEMBLY - TM-9-2320-289-34_660
6-15.1. REAR AXLE DIFFERENTIAL MAINTENANCE (M028A2) (Cont)
c. CLEANING AND INSPECTION - TM-9-2320-289-34_662
6-15.1. REAR AXLE DIFFERENTIAL MAINTENANCE (M1028A2) (Cont) - TM-9-2320-289-34_663
d. ASSEMBLY - TM-9-2320-289-34_664
6-15.1. REAR AXLE DIFFERENTIAL MAINTENANCE (M1028A2) (Cont) - TM-9-2320-289-34_665
e  . INSTALLATION - TM-9-2320-289-34_666
6-15.1. REAR AXLE DIFFERENTIAL MAINTENANCE (M1028A2) (Cont) - TM-9-2320-289-34_667
6-15.1. REAR AXLE DIFFERENTIAL MAINTENANCE (M1028A2) (Cont) - TM-9-2320-289-34_668
6-15.1. REAR AXLE DIFFERENTIAL MAINTENANCE (M1028A2) (Cont) - TM-9-2320-289-34_669
FOLLOW-ON TASKS - TM-9-2320-289-34_670
6-16. REAR AXLE DIFFERENTIAL REPAIR (M1009)
6-16. REAR AXLE DIFFERENTIAL REPAIR (Ml 009) (Cont) - TM-9-2320-289-34_672
6-16. REAR AXLE DIFFERENTIAL REPAIR (Ml 009) (Cont) - TM-9-2320-289-34_673
6-16. REAR AXLE DIFFERENTIAL REPAIR (Ml 009) (Cont) - TM-9-2320-289-34_674
b . CLEANING AND INSPECTION - TM-9-2320-289-34_675
c . ASSEMBLY - TM-9-2320-289-34_676
6-16. REAR AXLE DIFFERENTIAL REPAIR (M1009) (Cont) - TM-9-2320-289-34_677
6-16. REAR AXLE DIFFERENTIAL REPAIR (M1009) (Cont) - TM-9-2320-289-34_678
6-16. REAR AXLE DIFFERENTIAL REPAIR (M1009) (Cont) - TM-9-2320-289-34_679
6-16. REAR AXLE DIFFERENTIAL REPAIR (M1009) (Cont) - TM-9-2320-289-34_680
FOLLOW-ON   TASKS - TM-9-2320-289-34_681
6-17. REAR AXLE DRIVE PINION AND BEARINGS MAINTENANCE (ALL EXCEPT M1009)
b. DISASSEMBLY - TM-9-2320-289-34_683
c. CLEANING AND INSPECTION - TM-9-2320-289-34_684
d . ASSEMBLY AND PRELOAD ADJUSTMENT
6-17. REAR AXLE DRIVE PINION AND BEARINGS MAINTENANCE (ALL EXCEPT M1009)   (Cont)
e. INSTALLATION AND PINION DEPTH ADJUSTMENT
Table   6-4.   Determining   Drive   Pinion   Shim   Requirements
FOLLOW-ON TASKS - TM-9-2320-289-34_689
6-17.1. REAR AXLE DRIVE PINION AND BEARINGS MAINTENANCE (M1028A2)
a. REMOVAL - TM-9-2320-289-34_691
6-17.1. REAR AXLE DRIVE PINION AND BEARINGS MAINTENANCE (M1028A2) (Cont) - TM-9-2320-289-34_692
b. CLEANING AND INSPECTION - TM-9-2320-289-34_693
C.   INSTALLATION
6-17.1. REAR AXLE DRIVE PINION AND BEARINGS MAINTENANCE (M1028A2) (Cont)
Table   6-4.1.   Pinion   Setting   Charts
6-17.1. REAR AXLE DRIVE PINION AND BEARINGS MAINTENANCE (M1028A2) (Cont) - TM-9-2320-289-34_697
FOLLOW-ON TASKS - TM-9-2320-289-34_698
S e c t i o n   I l l .   S u s p e n s i o n   M A I N T E N A N C E
6-19. FRONT SPRING ASSEMBLY AND BUSHINGS REPLACEMENT
6-19. FRONT SPRING ASSEMBLY AND BUSHINGS REPLACEMENT (Cont) - TM-9-2320-289-34_701
b. INSTALLATION - TM-9-2320-289-34_702
6-19. FRONT SPRING ASSEMBLY AND BUSHINGS REPLACEMENT (Cont) - TM-9-2320-289-34_703
6-19. FRONT SPRING ASSEMBLY AND BUSHINGS REPLACEMENT (Cont) - TM-9-2320-289-34_704
6-19. FRONT SPRING ASSEMBLY AND BUSHINGS REPLACEMENT (Cont) - TM-9-2320-289-34_705
FOLLOW-ON TASKS - TM-9-2320-289-34_706
6-20. REAR   SPRING   ASSEMBLY   AND   BUSHINGS   REPLACEMENT
6-20. REAR SPRING ASSEMBLY AND BUSHINGS REPLACEMENT (Cont) - TM-9-2320-289-34_708
6-20. REAR SPRING ASSEMBLY AND BUSHINGS REPLACEMENT (Cont) - TM-9-2320-289-34_709
6-20. REAR SPRING ASSEMBLY AND BUSHINGS REPLACEMENT (Cont) - TM-9-2320-289-34_710
6-20. REAR SPRING ASSEMBLY AND BUSHINGS REPLACEMENT (Cont) - TM-9-2320-289-34_711
b . INSTALLATION - TM-9-2320-289-34_712
6-20. REAR SPRING ASSEMBLY AND BUSHINGS REPLACEMENT (Cont) - TM-9-2320-289-34_713
6-20. REAR SPRING ASSEMBLY AND BUSHINGS REPLACEMENT (Cont) - TM-9-2320-289-34_714
6-20. REAR SPRING ASSEMBLY AND BUSHINGS REPLACEMENT (Cont) - TM-9-2320-289-34_715
6-20. REAR SPRING ASSEMBLY AND BUSHINGS REPLACEMENT (Cont) - TM-9-2320-289-34_716
FOLLOW-ON TASKS - TM-9-2320-289-34_717
CHAPTER   7 BRAKE   SYSTEM   MAINTENANCE
7-2. DRUM AND ROTOR REPAIR
b  . ROTOR REPAIR
FOLLOW-ON TASKS - TM-9-2320-289-34_721
7-3. POWER BOOSTER REPAIR
7-3. POWER BOOSTER REPAIR (Cont) - TM-9-2320-289-34_723
7-3. POWER BOOSTER REPAIR (Cont) - TM-9-2320-289-34_724
7-3. POWER BOOSTER REPAIR (Cont) - TM-9-2320-289-34_725
7-3. POWER BOOSTER REPAIR (Cont) - TM-9-2320-289-34_726
7-3. POWER BOOSTER REPAIR (Cont) - TM-9-2320-289-34_727
b. CLEANING AND INSPECTION - TM-9-2320-289-34_728
c. ASSEMBLY - TM-9-2320-289-34_729
7-3. POWER BOOSTER REPAIR (Cont) - TM-9-2320-289-34_730
7-3. POWER BOOSTER REPAIR (Cont) - TM-9-2320-289-34_731
FOLLOW-ON   TASKS - TM-9-2320-289-34_732
7-4. CALlPER REPAIR
b. CLEANING AND INSPECTION - TM-9-2320-289-34_734
c. ASSEMBLY - TM-9-2320-289-34_735
CHAPTER   8 STEERING    SYSTEM    MAINTENANCE
8 - 2. STEERING   COLUMN   MAINTENANCE
8-2. STEERING COLUMN MAINTENANCE (Cont) - TM-9-2320-289-34_738
b . DISASSEMBLY - TM-9-2320-289-34_739
8-2. STEERING COLUMN MAINTENANCE (Cont) - TM-9-2320-289-34_740
8-2. STEERING COLUMN MAINTENANCE (Cont) - TM-9-2320-289-34_741
8-2. STEERING COLUMN MAINTENANCE (Cont) - TM-9-2320-289-34_742
c   . ASSEMBLY
8-2. STEERING    COLUMN    MAINTENANCE    (Cont) - TM-9-2320-289-34_744
8-2. STEERING    COLUMN    MAINTENANCE    (Cont) - TM-9-2320-289-34_745
8-2. STEERING    COLUMN    MAINTENANCE    (Cont) - TM-9-2320-289-34_746
d  . INSTALLATION
FOLLOW-ON   TASKS - TM-9-2320-289-34_748
8-3. STEERING SHAFT REPAIR
b. DISASSEMBLY - TM-9-2320-289-34_750
8-4. POWER STEERING GEAR REPAIR
8-4. POWER STEERING GEAR REPAIR
8-4. POWER STEERING GEAR REPAIR (Cont) - TM-9-2320-289-34_753
8-4. POWER STEERING GEAR REPAIR (Cont) - TM-9-2320-289-34_754
8-4. POWER STEERING GEAR REPAIR (Cont) - TM-9-2320-289-34_755
8-4. POWER STEERING GEAR REPAIR (Cont) - TM-9-2320-289-34_756
8-4. POWER STEERING GEAR REPAIR (Cont) - TM-9-2320-289-34_757
b.   CLEANING   AND   INSPECTION - TM-9-2320-289-34_758
8-4. POWER STEERING GEAR REPAIR (Cont) - TM-9-2320-289-34_759
8-4. POWER STEERING GEAR REPAIR (Cont) - TM-9-2320-289-34_760
8-4. POWER STEERING GEAR REPAIR (Cont) - TM-9-2320-289-34_761
8-4. POWER STEERING GEAR REPAIR (Cont) - TM-9-2320-289-34_762
8-4. POWER STEERING GEAR REPAIR (Cont) - TM-9-2320-289-34_763
8-4. POWER STEERING GEAR REPAIR (Cont) - TM-9-2320-289-34_764
8-4. POWER STEERING GEAR REPAIR (Cont) - TM-9-2320-289-34_765
8-4. POWER STEERING GEAR REPAIR (Cont) - TM-9-2320-289-34_766
FOLLOW-ON   TASKS - TM-9-2320-289-34_767
8-5. POWER STEERING PUMP REPAIR
8-5. POWER STEERING PUMP REPAIR (Cont) - TM-9-2320-289-34_769
8-5. POWER STEERING PUMP REPAIR (Cont) - TM-9-2320-289-34_770
b.   CLEANING   AND   INSPECTION - TM-9-2320-289-34_771
c . ASSEMBLY - TM-9-2320-289-34_772
8-5. POWER STEERING PUMP REPAIR (Cont) - TM-9-2320-289-34_773
FOLLOW-ON   TASKS - TM-9-2320-289-34_774
CHAPTER   9 FRAME    MAINTENANCE
9-2. GENERAL
9-3. FRAME MEASUREMENT
9-3. FRAME MEASUREMENT CONT - TM-9-2320-289-34_778
9-3. FRAME MEASUREMENT CONT - TM-9-2320-289-34_779
9-3. FRAME MEASUREMENT (Cont)
9-4. FRAME REPAIR
b. LOOSE RIVET REPLACEMENT
e.   CRACK   REPAIR
f . FRAME STRAIGHTENING
CHAPTER   10 BODY   AND   ACCESSORIES   MAINTENANCE
10-2. RADIATOR SUPPORT ASSEMBLY REPLACEMENT
10-2. RADIATOR SUPPORT ASSEMBLY REPLACEMENT (Cont) - TM-9-2320-289-34_787
10-2. RADIATOR SUPPORT ASSEMBLY REPLACEMENT (Cont) - TM-9-2320-289-34_788
b.   INSTALLATION - TM-9-2320-289-34_789
10-2. RADIATOR SUPPORT ASSEMBLY REPLACEMENT (Cont)
FOLLOW-ON TASKS - TM-9-2320-289-34_791
10-3. INSTRUMENT PAD REPLACEMENT (Cont)
10-4. WINDSHIELD AND M1009 TOP ASSEMBLY SIDE WINDOW REPLACEMENT - TM-9-2320-289-34_793
10-4. WINDSHIELD AND M1009 TOP ASSEMBLY SIDE WINDOW REPLACEMENT - TM-9-2320-289-34_794
10-4. WINDSHIELD AND M1009 TOP ASSEMBLY SIDE WINDOW REPLACEMENT (Cont) - TM-9-2320-289-34_795
b. INSPECTION - TM-9-2320-289-34_796
10-4. WINDSHIELD AND M1009 TOP ASSEMBLY SIDE WINDOW REPLACEMENT (Cont) - TM-9-2320-289-34_797
FOLLOW-ON   TASKS - TM-9-2320-289-34_798
10-5. FENDER    REPLACEMENT
b . INSTALLATION - TM-9-2320-289-34_800
10-5. FENDER   REPLACEMENT   (Cont)
10-5. FENDER REPLACEMENT (Cont) - TM-9-2320-289-34_802
10-5. FENDER REPLACEMENT (Cont) - TM-9-2320-289-34_803
FOLLOW-ON TASKS - TM-9-2320-289-34_804
10-6. WHEEL HOUSE PANEL AND SPLASH GUARD REPLACEMENT
b. INSTALLATION - TM-9-2320-289-34_806
FOLLOW-ON   TASKS - TM-9-2320-289-34_807
Section   IL   STANDARD   BODY   ACCESSORIES   MAINTENANCE
10-8. WINDSHIELD WIPER MOTOR REPAIR
10-8. WINDSHIELD WIPER MOTOR REPAIR (Cont) - TM-9-2320-289-34_810
b. ASSEMBLY - TM-9-2320-289-34_811
10-8. WINDSHIELD WIPER MOTOR REPAIR (Cont) - TM-9-2320-289-34_812
10-8. WINDSHIELD WIPER MOTOR REPAIR (Cont) - TM-9-2320-289-34_813
10-8. WINDSHIELD WIPER MOTOR REPAIR (Cont) - TM-9-2320-289-34_814
FOLLOW-ON   TASKS - TM-9-2320-289-34_815
10-9. CAB HEATER DEFROSTER DUCT REPLACEMENT
FOLLOW-ON TASKS - TM-9-2320-289-34_817
Section   Ill.   CARGO   BODY   MAINTENANCE
10-11. CARGO BODY PICKUP BOX MAINTENANCE
10-11. CARGO BODY PICKUP BOX MAINTENANCE (Con t)
b. DISASSEMBLY - TM-9-2320-289-34_821
10-11. CARGO BODY PICKUP BOX MAINTENANCE (Cont) - TM-9-2320-289-34_822
10-11. CARGO BODY PICKUP BOX MAINTENANCE (Cont) - TM-9-2320-289-34_823
10-11. CARGO BODY PICKUP BOX MAINTENANCE (Cont) - TM-9-2320-289-34_824
b.1   .   PREPARATION   OF   SIDE   PANEL   (M1028A2   AND   M1028A3)
10-11. CARGO BODY PICKUP BOX MAINTENANCE (Cont)
c.   ASSEMBLY - TM-9-2320-289-34_827
10-11. CARGO BODY PICKUP BOX MAINTENANCE (Cont) - TM-9-2320-289-34_828
d  . INSTALLATION
10-11. CARGO BODY PICKUP BOX MAINTENANCE (Cont) - TM-9-2320-289-34_830
FOLLOW-ON TASKS - TM-9-2320-289-34_831
10-12. CAB REAR WINDOW REPLACEMENT
b.   INSPECTION
c  . INSTALLATION - TM-9-2320-289-34_834
10-13. CARGO BENCH SEAT REPAIR (ALL EXCEPT M1009 AND M1010)
10-13. CARGO BENCH SEAT REPAIR (ALL EXCEPT M1009 AND M1010) (Cont)
b . ASSEMBLY - TM-9-2320-289-34_837
FOLLOW-ON   TASKS - TM-9-2320-289-34_838
Section   IV.   UTILITY   TRUCK   BODY   MAINTENANCE
10-15. UTILITY TRUCK TOP ASSEMBLY REPLACEMENT (M1009)
10-15. UTILITY TRUCK TOP ASSEMBLY REPLACEMENT (M1009) (Cont) - TM-9-2320-289-34_841
b . INSTALLATION - TM-9-2320-289-34_842
10-15. UTILITY TRUCK TOP ASSEMBLY REPLACEMENT (M1009) (Cont) - TM-9-2320-289-34_843
FOLLOW-ON   TASKS - TM-9-2320-289-34_844
10-16. DRIVERS AND PASSENGERS SEAT REPAIR (M1009 AND M1010)
b. ASSEMBLY - TM-9-2320-289-34_846
10-16. DRIVERS AND PASSENGERS SEAT REPAIR (M1009 AND M1010) (Cont)
FOLLOW-ON   TASKS - TM-9-2320-289-34_848
10-17. REAR BENCH SEAT REPAIR (M1009)
10-17. REAR BENCH SEAT REPAIR (M1009) (Cont) - TM-9-2320-289-34_850
10-17. REAR BENCH SEAT REPAIR (M1009) (Cont) - TM-9-2320-289-34_851
b    . ASSEMBLY
FOLLOW-ON   TASKS - TM-9-2320-289-34_853
Section   V.   AMBULANCE   BODY   MAINTENANCE
10-19. PERSONNEL HEATER CONTROL BOX REPAIR (M1010)
10-19. PERSONNEL HEATER CONTROL BOX REPAIR (M1010) (Cont) - TM-9-2320-289-34_856
b . ASSEMBLY - TM-9-2320-289-34_857
10-19. PERSONNEL HEATER CONTROL BOX REPAIR (M1010) (Cont) - TM-9-2320-289-34_858
10-19. PERSONNEL HEATER CONTROL BOX REPAIR (M1010) (Cont)
FOLLOW-ON   TASKS - TM-9-2320-289-34_860
10-20. AIR CONDITIONING SYSTEM TESTING (M1010)
10-20. AIR CONDITIONING SYSTEM TESTING (M1010) (Cont)
Table   10-1.   Air   Conditioning   System   Performance
10-20.   AIR   CONDITIONING   SYSTEM   TESTING   (M1010)   (Cont)
10-20. AIR CONDITIONING SYSTEM TESTING (M1010) (Cont)
10-21. AIR CONDITIONING SYSTEM SERVICING (M1010).
10-21. AIR CONDITIONING SYSTEM SERVICING (M1010) (Cont) - TM-9-2320-289-34_867
b. EVACUATING SYSTEM
c.   CHARGING   SYSTEM
10-21. AIR CONDITIONING SYSTEM SERVICING (M1010) (Cont) - TM-9-2320-289-34_870
10-22. AIR CONDITIONER CONTROL PANEL AND LOUVER REPAIR (M1010)
b. ASSEMBLY - TM-9-2320-289-34_872
10-22. AIR CONDITIONER CONTROL PANEL AND LOUVER REPAIR (M1010) (Cont)
FOLLOW-ON   TASKS - TM-9-2320-289-34_874
10-23. AIR CONDITIONER ASSEMBLY REPLACEMENT (M1010)
b. INSTALLATION - TM-9-2320-289-34_876
10-24. AIR CONDITIONER COMPRESSOR MAINTENANCE (M1010)
10-24. AIR CONDITIONER COMPRESSOR MAINTENANCE (M1010) (Cont)
b. DISASSEMBLY - TM-9-2320-289-34_879
10-24. AIR CONDITIONER COMPRESSOR MAINTENANCE (M1010) (Cont) - TM-9-2320-289-34_880
c  . INSPECTION
d. ASSEMBLY - TM-9-2320-289-34_882
10-24, AIR CONDITIONER COMPRESSOR MAINTENANCE (M1010) (Cont)
e. INSTALLATION - TM-9-2320-289-34_884
10-24. AIR CONDITIONER COMPRESSOR MAINTENANCE (M1010) (Cont) - TM-9-2320-289-34_885
FOLLOW-ON   TASKS - TM-9-2320-289-34_886
10-25. AIR CONDITIONER LINES REPLACEMENT (M1010)
10-25. AIR CONDITIONER LINES REPLACEMENT (M1010) (Cont) - TM-9-2320-289-34_888
b. INSTALLATION - TM-9-2320-289-34_889
10-25. AIR CONDITIONER LINES REPLACEMENT (M1010) (Cont) - TM-9-2320-289-34_890
FOLLOW-ON   TASKS - TM-9-2320-289-34_891
10-26. AIR CONDITIONER CONDENSER REPLACEMENT (M1010)
b. INSTALLATION - TM-9-2320-289-34_893
FOLLOW-ON   TASKS - TM-9-2320-289-34_894
10-27.   AIR CONDITIONER EXPANSION VALVE, EVAPORATOR, AND RECEIVER-DEHYDRATOR REPLACEMENT (M1010)
10-27.   AIR   CONDITIONER   EXPANSION   VALVE,   EVCAPORATOR,   AND RECEIVER-DEHYDRATOR REPLACEMENT (M1010) (Cont)
b. INSTALLATION - TM-9-2320-289-34_897
10-27.   AIR   CONDITIONER   EXPANSION   VALVE,   EVAPORATOR,   AND RECEIVER-DEHYDRATOR REPLACEMENT (M1010) (Cont) - TM-9-2320-289-34_898
10-27.   AIR   CONDITIONER   EXPANSION   VALVE,   EVAPORATOR,   AND RECEIVER-DEHYDRATOR REPLACEMENT (M1010) (Cont) - TM-9-2320-289-34_899
10-27.    AIR    CONDITIONER    EXPANSION    VALVE,    EVAPORATOR,    AND RECEIVER-DEHYDRATOR   REPLACEMENT   (M1010)   (Cont)
FOLLOW-ON TASKS - TM-9-2320-289-34_901
CHAPTER   11 SPECIAL   PURPOSE   KITS   MAINTENANCE
11-2. ENGINE COOLANT HEATER REPAIR.
11-2. ENGINE COOLANT HEATER REPAIR (Cont) - TM-9-2320-289-34_904
11-2. ENGINE COOLANT HEATER REPAIR (Cont) - TM-9-2320-289-34_905
11-2. ENGINE COOLANT HEATER REPAIR (Cont) - TM-9-2320-289-34_906
b . CLEANING AND INSPECTION - TM-9-2320-289-34_907
11-2. ENGINE COOLANT HEATER REPAIR (Cont)
11-2. ENGINE COOLANT HEATER REPAIR (Cont) - TM-9-2320-289-34_909
11-2. ENGINE COOLANT HEATER REPAIR (Cont) - TM-9-2320-289-34_910
11-2. ENGINE COOLANT HEATER REPAIR (Cont) - TM-9-2320-289-34_911
d . FLAME   SWITCH   ADJUSTMENT
11-3. WARM AIR HEATER REPAIR
11-3. WARM AIR HEATER REPAIR (Cont) - TM-9-2320-289-34_914
b.   CLEANING   AND   INSPECTION - TM-9-2320-289-34_915
c  . ASSEMBLY
11-3. WARM AIR HEATER REPAIR (Cont) - TM-9-2320-289-34_917
d. FLAME DETECTOR SWITCH ADJUSTMENT
APPENDIX   A REFERENCES
A-4. FORMS
A-5. OTHER   PUBLICATIONS CONT
A-5. OTHER PUBLICATIONS CONT
APPENDIX   B EXPENDABLE/DURABLE    SUPPLIES    AND    MATERIALS    LIST
Section   Il.   EXPENDABLE/DURABLE   SUPPLIES   AND MATERIALS   LIST   -   Continued - TM-9-2320-289-34_924
Section   Il.   EXPENDABLE/DURABLE   SUPPLIES   AND MATERIALS   LIST   -   Continued - TM-9-2320-289-34_925
Section   Il.   EXPENDABLE/DURABLE   SUPPLIES   AND MATERIALS   LIST   -   Continued - TM-9-2320-289-34_926
Section   Il.   EXPENDABLE/DURABLE   SUPPLIES   AND MATERIALS   LIST   -   Continued - TM-9-2320-289-34_927
Section   Il.   EXPENDABLE/DURABLE   SUPPLIES   AND MATERIALS   LIST   -   Continued - TM-9-2320-289-34_928
Section   Il.   EXPENDABLE/DURABLE   SUPPLIES   AND MATERIALS   LIST   -   Continued - TM-9-2320-289-34_929
Section   Il.   EXPENDABLE/DURABLE   SUPPLIES   AND MATERIALS   LIST   -   Continued - TM-9-2320-289-34_930
APPENDIX   C ILLUSTRATED   LIST   OF   MANUFACTURED   ITEMS
Section    Il.    ILLUSTRATED    MANUFACTURING    INSTRUCTIONS
Section   Il.   ILLUSTRATED   MANUFACTURING   INSTRUCTIONS   - Continued
Section Il. ILLUSTRATED MANUFACTURING INSTRUCTIONS - Continued - TM-9-2320-289-34_935
Section Il. ILLUSTRATED MANUFACTURING INSTRUCTIONS - Continued - TM-9-2320-289-34_936
Section Il. ILLUSTRATED MANUFACTURING INSTRUCTIONS - Continued - TM-9-2320-289-34_937
Section Il. ILLUSTRATED MANUFACTURING INSTRUCTIONS - Continued - TM-9-2320-289-34_938
Section Il. ILLUSTRATED MANUFACTURING INSTRUCTIONS - Continued.
Section Il. ILLUSTRATED MANUFACTURING INSTRUCTIONS - Continued - TM-9-2320-289-34_940
Section Il. ILLUSTRATED MANUFACTURING INSTRUCTIONS - Continued - TM-9-2320-289-34_941
APPENDIX   D TORQUE   LIMITS
D-3. DRIVEBELT TENSION SPECIFICATIONS
APPENDIX   E WIRING   DIAGRAMS   AND   SCHEMATICS
E-2. WIRING DIAGRAMS AND SCHEMATICS INDEX (Cont)
E-1. STARTING CIRCUITS (ALL EXCEPT M1010)
E-2. STARTING CIRCUITS (M1010)
E-3. ENGINE COMPARTMENT IGNITION CIRCUITS (ALL EXCEPT M1010)
E-4. CAB IGNITION CIRCUITS (ALL EXCEPT M1010)
E-5. ENGINE COMPARTMENT IGNITION CIRCUITS (M1010)
E-6. CAB IGNITION CIRCUITS ( M1010)
E-7. GLOW PLUG CIRCUITS (ALL EXCEPT M1010)
E-8. GLOW PLUG CIRCUITS (M1010)
E-9. CHARGING CIRCUITS (ALL EXCEPT M1010)
E-10. CHARGING CIRCUITS (M1010)
E-11. DIAGNOSTIC CIRCUITS (ALL EXCEPT M1010)
E-12. DIAGNOSTIC CIRCUITS (M1010)
E-13. SERVICE LIGHTING CIRCUITS - FRONT (ALL EXCEPT M1010)
E-14. SERVICE LIGHTING CIRCUITS - REAR (ALL EXCEPT M1010 AND M1031)
E-14.1.   Service   Lighting   Circuit   -   Rear   (M1028A2)
E-15.   Service   Lighting   Circuit   -   Rear   (M1031)
E-16. Service Lighting Circuit - Rear (M1030)
E-17. Service Lighting Circuit - Rear (M1010)
E-18. BLOCKOUT Lighting Circuit - (ALL EXCEPT M1010)
E-19. BLOCKOUT Lighting Circuit - (M1010)
E-20. WIPERS, WASHER, HORN, AND HEATER CIRCUITS (ALL EXCEPT M1010)
E-21. WIPERS, WASHER, HORN, AND HEATER CIRCUITS (M1010)
E-22. REAR HEATING CIRCUITS ( M1010)
E-23. GAS-PARTICULATE FILTER UNIT (GPFU) HEATER CIRCUITS ( M1010)
E-24. INTERIOR LIGHTING CIRCUITS (M1010)
E-25. SERVICE OUTLET CIRCUITS (M1010)
E-26. AIR CONDITIONER CIRCUITS (M1010)
E-27. WINTERIZATION KIT CAB HEATER AND WINTERIZATION KIT ENGINE HEATER CIRCUITS
E-28. WINTERIZATION KIT CAB HEATER AND WINTERIZATION KIT ENGINE HEATER FUSE BLOCK AND RELAY CIRCUITS
E-29. WINTERIZATION KIT CAB HEATER AND WINTERIZATION KIT ENGINE HEATER CONTROL BOX CIRCUITS
E-30. WINTERIZATION KIT CARGO COMPARTMENT HEATER CIRCUITS (M1008 AND M1008A1)
APPENDIX   F GPFU   INSTALLATION   (M1010)
F-1 . GAS-PARTICULATE FILTER UNIT (GPFU) INSTALLATION (M1010) (Cont).
F-1 . GAS-PARTICULATE FILTER UNIT (GPFU) INSTALLATION (M1010) (Cont) - TM-9-2320-289-34_979
F-1 . GAS-PARTICULATE FILTER UNIT (GPFU) INSTALLATION (M1010) (Cont) - TM-9-2320-289-34_980
F-1 . GAS-PARTICULATE FILTER UNIT (GPFU) INSTALLATION (M1010) (Cont) - TM-9-2320-289-34_981
F-1 . GAS-PARTICULATE FILTER UNIT (GPFU) INSTALLATION (M1010) (Cont) - TM-9-2320-289-34_982
F-1 . GAS-PARTICULATE FILTER UNIT (GPFU) INSTALLATION (M1010) (Cont) - TM-9-2320-289-34_983
F-1 . GAS-PARTICULATE FILTER UNIT (GPFU) INSTALLATION (M1010) (Cont) - TM-9-2320-289-34_984
F-1 . GAS-PARTICULATE FILTER UNIT (GPFU) INSTALLATION (M1010) (Cont) - TM-9-2320-289-34_985
F-1 . GAS-PARTICULATE FILTER UNIT (GPFU) INSTALLATION (M1010) (Cont) - TM-9-2320-289-34_986
F-1 . GAS-PARTICULATE FILTER UNIT (GPFU) INSTALLATION (M1010) (Cont) - TM-9-2320-289-34_987
F-1 . GAS-PARTICULATE FILTER UNIT (GPFU) INSTALLATION (M1010) (Cont) - TM-9-2320-289-34_988
F-1 . GAS-PARTICULATE FILTER UNIT (GPFU) INSTALLATION (M1010) (Cont) - TM-9-2320-289-34_989
FOLLOW-ON   TASKS - TM-9-2320-289-34_990
APPENDIX   G WHEEL   ALINEMENT   SPECIFICATIONS
GLOSSARY Section   1.   ABBREVIATIONS
Section   1.   ABBREVIATIONS -CONT
Section 1. ABBREVIATIONS -CONT
Section   Il.   DEFINITION   OF   UNUSUAL   TERMS
INDEX - TM-9-2320-289-34_996
INDEX -CONT - TM-9-2320-289-34_997
INDEX -CONT - TM-9-2320-289-34_998
INDEX -CONT - TM-9-2320-289-34_999
I N D EX -cont - TM-9-2320-289-34_1000
I N D EX -cont - TM-9-2320-289-34_1001
I N D EX -cont - TM-9-2320-289-34_1002
I N D EX -cont - TM-9-2320-289-34_1003
I N D EX -cont - TM-9-2320-289-34_1004
I N D EX -cont - TM-9-2320-289-34_1005
I N D EX -cont - TM-9-2320-289-34_1006
I N D EX -cont - TM-9-2320-289-34_1007
I N D EX -cont - TM-9-2320-289-34_1008
I N D EX -cont - TM-9-2320-289-34_1009
I N D EX -cont - TM-9-2320-289-34_1010
I N D EX -cont - TM-9-2320-289-34_1011
I N D EX -cont - TM-9-2320-289-34_1012
I N D EX -cont - TM-9-2320-289-34_1013
I N D EX -cont - TM-9-2320-289-34_1014
I N D EX -cont - TM-9-2320-289-34_1015
I N D EX -cont - TM-9-2320-289-34_1016
I N D EX -cont - TM-9-2320-289-34_1017
I N D EX -cont - TM-9-2320-289-34_1018

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