FRONT AXLE DIFFERENTIAL REPAIR (M1009) (Cont).
Inspect differential case for cracks, scoring, or signs of damage to machined surfaces.
Remove any nicks or burrs found. Replace differential case if cracked or damaged.
If ring gear is damaged, ring gear bolts and drive pinion must also be
replaced. (See paragraph 6-7)
Inspect ring gear for damage. Replace if damaged.
Inspect thrust washers,
damaged, replace both
pinion gears, and side gears for damage. If a pinion or side gear is
as a set.
Ensure that all components
Place differential case (1) in vise.
Install 2 side gears (8) and thrust
are lubricated with lubricating oil as they are
washers (9) inside differential case (1). If side gears and
thrust washers are original, install as marked.
Ensure that holes In pinion gears (7) are alined with holes in differential
case (1) assembly.
Assemble 2 pinion gears (7) and
thrust washers (9) and roll into
position inside differential case (1)
assembly. If pinion gears and thrust
Install pinion shaft (5) and retain with