TM 9-2320-289-20
10-5.
DOOR AND HINGE ASSEMBLY MAINTENANCE.
This task covers:
a. Removal
d. Installation
b. Hinge Disassembly
e. Adjustment
c. Hinge Assembly
INITIAL SETUP
Equipment Condition
Tools/Test Equipment
• Window
glass
completely
raised.
• Screwdriver
bit
set,
J-29843
Personnel Required
• MOS 63B (2)
NOTE
• If removing door (4) only, perform step 1.
• Provide support for door (4) while removing it.
1.
Mark position of hinge assemblies (3 and 9) on body side pillar and door (4), Remove 3 bolts
(12) at lower hinge assembly (9) and 3 bolts (2) at upper hinge assembly (3), Remove door
(4) .
2.
Reach up under instrument panel and remove plug from hidden bolt (1). Remove hidden bolt
and 5 bolts (8), and upper and lower hinge assemblies (3 and 9) from body side pillar.
b.
HINGE DISASSEMBLY
1.
If worn or damaged, remove torque rod (5) from upper hinge assembly (3). Remove pin (6)
and 2 bushings (7) from upper hinge assembly if worn or damaged.
2.
Remove pin (10) and 2 bushings (11) from lower hinge assembly (9) if worn or damaged.
c.
HINGE ASSEMBLY
1.
Install pin (10) and 2 bushings (11) to lower hinge assembly (9) as required.
2.
Install torque rod (5), pin (6), and 2 bushings (7) to upper hinge assembly (3)
as required.
d.
INSTALLATION
NOTE
If installing door (4) only, perform step 2.
1.
Reach up under instrument panel and install upper hinge assembly (3) to body side pillar with
hidden bolt (1). Install 2 bolts (8) on upper hinge assembly. Install lower hinge assembly (9)
with 3 bolts (8), Ensure that upper and lower hinge assemblies are alined with marks on body
side pillar.
10-10
