TM 9-2320-289-20
5-6.
TRANSFER CASE LINKAGE AND CONTROL LEVER ASSEMBLY
MAINTENANCE (ALL EXCEPT M1028A1 AND M1031).
This task covers:
a. Removal
c. Adjustment
b. Installation
INITIAL SETUP:
Equipment Condition
Materials/Parts
• Transfer case bezel and boot removed
• Two locknuts
(if removing control lever).
•
One
Iockwasher
(See paragraph 5-4)
• Three cotter pins
General Safety Instructions
• Always wear goggles when working on underside of truck.
1.
2.
3.
4.
5.
6.
7.
8.
WARNING
Always wear goggles when working on underside of truck, Failure to follow
this warning may result in serious eye injury.
NOTE
If removing control lever assembly, perform steps 1-5.
If removing transfer case linkage, perform steps 1 and 6 through 8.
Remove cotter pin (13) and washer (12) at actuator lever (9). Discard cotter pin.
Remove 8 bolts (4) and washers (5) at guide (3) and housing (11). Remove guide and housing
with assembled control lever assembly from truck. Remove seal (19).
Remove nut (14), washer (15), and bushing (16) securing actuator lever (9) to housing (11),
Remove 2 bolts (10) and locknuts (17), and remove actuator lever (9) from fork (7) and
housing (11). Discard locknuts.
Remove cotter pin (18), washer (1), and pin (8) and remove control lever (2), spring (6), and
fork (7). Discard cotter pin,
Place operating lever (20) into “4L” position. Remove cotter pin (22), washer (21), and rod
(29) from operating lever. Remove grommet (31 ) and discard if damaged. Discard cotter pin.
Remove nut (25), swivel (26), and nut (27) from rod (29). Remove grommet (24) if worn or
damaged.
Remove nut (30), Iockwasher (28), and operating lever (20) from transfer case (23) as
required. Discard Iockwasher.
5-10
