TRANSFER CASE MAINTENANCE (ALL EXCEPT M1028A1 AND M1031)
To avoid damage to components, a soft-faced hammer should be used to
tap on extension housing (2) and separate it from rear case (43), DO NOT
pry on mating surfaces.
Remove 4 bolts and remove
Remove speedometer drive
extension housing (2). Remove pump housing (37) and seal (38).
gear (40) from mainshaft (39). Discard seal.
Oil pump gear (41) may stick in pump housing (37),
Remove oil pump gear (41 ).
DO NOT pry at mating surfaces of
front case (29) and rear case (43).
Failure to follow this caution may
r e s u l t i n d a m a g e t o m a t i ng
2 longer bolts (42) at ends of case
halves are installed with washers.
Remove 11 bolts (42) and 2 washers.
Gently pry at slots in ends of case
halves and separate rear case (43)
from front case (29).