TM 9-2320-289-20
3-16.
FUEL TANK FILLER DOOR, CAP, AND FILL PIPE ASSEMBLY REPLACEMENT
(M1009).
This task covers:
a. Removal
b. Installation
INITIAL SETUP:
Equipment Condition
Too/s/Test Equipment
Both battery negative cables disconnected.
Screwdriver bit set, J-29843
(See paragraph 4-38)
General Safety Instructions
DO NOT perform this procedure near fire, flames, or sparks.
Always wear goggles when working on underside of truck.
WARNING
Diesel fuel is flammable. DO NOT perform this procedure near fire,
flames, or sparks. A fire extinguisher must be on hand in work area.
Failure to follow this warning may result in serious injury or death.
Always wear goggles when working on underside of truck. Fuel spillage
can occur when disconnecting fuel lines. Failure to follow this warning
may result in serious eye injury.
1.
Unscrew fuel cap assembly (7).
2.
Remove clamp (9) and remove vent hose (10) from fill pipe assembly (8).
3.
Remove clamp (12) and remove fill hose (11) from fill pipe assembly (8).
4.
Remove 3 screws (2) and screws (14). Remove clamp
housing (1).
5.
Remove fuel cap chain clip (6) and fuel cap assembly (7)
6.
Remove 2 bolts (4) and door assembly (3).
7.
Remove any door bumpers (5) if damaged.
b.
INSTALLATION
1.
Install
2.
Install
3.
Install
4.
Install
3-50
door assembly (3) with 2 bolts (4).
new door bumpers (5) if removed.
chain clip (11) with attached fuel cap
housing (1) with 3 screws (2).
assembly
(7)
(13), fill pipe assembly (8), and
from housing (1).
to housing
(1).
