TM 9-2320-289-203-16.FUEL TANK FILLER DOOR, CAP, AND FILL PIPE ASSEMBLY REPLACEMENT(M1009).This task covers:a. Removalb. InstallationINITIAL SETUP:Equipment ConditionToo/s/Test EquipmentBoth battery negative cables disconnected.Screwdriver bit set, J-29843(See paragraph 4-38)General Safety InstructionsDO NOT perform this procedure near fire, flames, or sparks.Always wear goggles when working on underside of truck.WARNINGDiesel fuel is flammable. DO NOT perform this procedure near fire,flames, or sparks. A fire extinguisher must be on hand in work area.Failure to follow this warning may result in serious injury or death.Always wear goggles when working on underside of truck. Fuel spillagecan occur when disconnecting fuel lines. Failure to follow this warningmay result in serious eye injury.1.Unscrew fuel cap assembly (7).2.Remove clamp (9) and remove vent hose (10) from fill pipe assembly (8).3.Remove clamp (12) and remove fill hose (11) from fill pipe assembly (8).4.Remove 3 screws (2) and screws (14). Remove clamphousing (1).5.Remove fuel cap chain clip (6) and fuel cap assembly (7)6.Remove 2 bolts (4) and door assembly (3).7.Remove any door bumpers (5) if damaged.b.INSTALLATION1.Install2.Install3.Install4.Install3-50door assembly (3) with 2 bolts (4).new door bumpers (5) if removed.chain clip (11) with attached fuel caphousing (1) with 3 screws (2).assembly(7)(13), fill pipe assembly (8), andfrom housing (1).to housing(1).
Integrated Publishing, Inc. - A (SDVOSB) Service Disabled Veteran Owned Small Business
