TM 9-2320-289-203-15.FUEL TANK FILLER DOOR, FILL PIPE ASSEMBLY, AND FILL/VENT HOSESREPLACEMENT (ALL EXCEPT M1009 AND M1010).This task covers:a. Removalc. Installationb. InspectionINITIAL SETUP:Equipment ConditionToolslTest EquipmentBoth battery negative cables disconnected.Screwdriver bit set, J-29843(See paragraph 4-38)Fuel tank drained halfway.General Safety InstructionsDO NOT perform this procedure near fire, flames, or sparks.Always wear goggles when working on underside of truck.a.REMOVALWARNINGDiesel fuel is flammable. DO NOT perform this procedure near fire,flames, or sparks. A fire extinguisher must be on hand in work area.Failure to follow this warning may result in serious injury or death.Always wear goggles when working on underside of truck. Fuel spillagecan occur when disconnecting fuel lines. Failure to follow this warningmay result in serious eye injury.1.Loosen clamps (10 and 11), and disconnect fill hose (9) and vent hose (12) from fuel tank.2.Remove 3 screws (4), and remove housing (6), fill pipe assembly (7),(9) and vent hose (12).3.Remove 2 bolts (2) and remove door assembly (3).4.Remove any door bumpers (1) if damaged.b.INSPECTION1.Inspect fill pipe assembly (7) for cracks or punctures.2.Inspect fill hose (9) and vent hose (12) for cracks, punctures, or soft3.Remove 2 clamps (8 and 13) and 3 screws (5), and disassembleassembly (7), fill hose (9), and vent hose (12) only as requiredcomponents. Note position of hoses for assembly.c.INSTALLATION1.Install new door bumpers (1) if removed.and attached fill hosespots .housing (6), fill pipeto replace damaged3-48
Integrated Publishing, Inc. - A (SDVOSB) Service Disabled Veteran Owned Small Business
