TM 9-2320-289-34
CHAPTER 3
ENGINE MAINTENANCE
Section L ENGINE ASSEMBLY MAINTENANCE
3-1. ENGINE ASSEMBLY MAINTENANCE INDEX.
Paragraph
Number
3-2.
3-3.
3-4.
3-5.
3-6.
3-7.
3-8.
3-9.
3-10.
3-11.
3-12.
3-13.
3-14.
3-15.
3-16.
3-17.
3-18.
3-19.
3-20.
3-21.
3-22.
3-23.
3-24.
3-25.
3-26.
3-27.
3-28.
3-29.
3-30.
P r o c e d u r e s
Compression Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine and Engine Mount Removal . . . . . . . . . . . . . . . . . . . . . . . . .
Intake Manifold Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fuel Injector pipes and Nozzles Removal . . . . . . . . . . . . . . . . . . . . .
Rocker Arm and Rocker Arm Cover Removal and Repair . . . . . . .
Cylinder Head Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve Removal and Repair . . . . . . . . . . . . . . . . . . . . . . . . . .
Hydraulic Valve Lifter Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Torsional Damper and Crankcase Cover Removal . . . . . . . . . . . . .
Timing Chain and Sprockets Removal . . . . . . . . . . . . . . . . . . . . . . .
Camshaft Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Piston, Connecting Rod, and Connecting Rod Bearing
Removal and Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking Main Bearing Clearance . . . . . . . . . . . . . . . . . . . . . . . . . .
Crankshaft, Main Bearings, and Flywheel Removal . . . . . . . . . . . . .
Camshaft Bearings Removal .. . . . . . . . . . . . . . . . . . . . . . . .
Camshaft Bearings installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Crankshaft, Main Bearings, and Flywheel Installation . . . . . . . . . . .
Piston, Connecting Rod, and Connecting Rod Bearing
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Camshaft installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Timing Chain and Sprockets Installation . . . . . . . . . . . . . . . . . . . . . .
Torsional Damper and Crankcase Cover Installation . . . . . . . . . . . .
Hydraulic Valve Lifter installation . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cylinder Head installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rocker Arm and Rocker Arm Cover installation . . . . . . . . . . . . . . .
Fuel injector Pipes and Nozzles Installation . . . . . . . . . . . . . . . . . . .
intake Manifold installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine and Engine Mount installation . . . . . . . . . . . . . . . . . . . . . . . .
Engine Assembly Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Page
Number
3-2
3-3
3-8
3-11
3-14
3-20
3-24
3-28
3-29
3-33
3-35
3-37
3-44
3-47
3-53
3-56
3-58
3-61
3-66
3-68
3-69
3-74
3-76
3-78
3-81
3-85
3-88
3-92
3-98
3 - 1