TRANSFER CASE LINKAGE AND CONTROL LEVER REPLACEMENT (M1028A1
This task covers:
Transfer case plate and boot removed
Two spring washers
(if removing control lever).
Two cotter pins
(See paragraph 5-3)
If removing transfer case linkage, perform steps 1 and 2.
Remove 2 cotter pins (4), washers (9), and spring washers (10) from selector rod (1). Discard
cotter pins and spring washers.
Remove selector rod (1) from link (11) and control lever (2). Remove grommet (12) and
discard if damaged.
Remove fitting (7), pivot bolt (8), and 3 washers (5) from control lever (2).
Remove control lever (2) from transfer case (6).
Count threads where jam nut (3) rests on threaded end of control lever (2) and tag for
installation. Remove jam nut and retain for later use.
Inspect all other
rod (1) for breaks, bends, corrosion, or other signs of wear. Replace as
components for cracks, corrosion, or other signs of wear. Replace as
If installing transfer case linkage, perform steps 3 and 4.
Install jam nut (3) on threaded end of control lever (2), leaving same number of threads
showing as when removed.
Install control lever (2), 3 washers (5), pivot bolt (8) and fitting (7).