TM 9-2320-280-34
22-10. AMBULANCE EXTERIOR BODY REPAIR (Cont'd)
l. right Side Outer Roof Panel Repair
1.
Remove right nose cap (para. j.).
2.
Remove capscrew (5) and washer (3) from air conditioner support bracket (4) and side outer roof panel
(1). '
3.
Remove heater exhaust tube (TM 9-2320-280-20.)
4.
Scribe two lines (7) centered over eighteen rivets (9) on side outer roof panel (1). Extend scribed lines
(7) a minimum of 1.00-in. (25.4 mm) onto body panels (14).
5.
Using a 0.187-in. (4.75 mm) drill, remove eighteen rivets (9) from heater exhaust support shield (2),
side outer roof panel (1), and body panels (14).
6.
Remove heater exhaust support shield (2).
7.
Remove adhesive residue and clean side outer roof panel (1) and body panels (14). Do not remove
scribed lines (7) marked in step 4.
8.
Position heater exhaust support shield (2) on side outer roof panel (1) and body panels (14). Transfer
scribed lines (7) marked in step 4. Remove heater exhaust support shield (2).
9.
Using scribed lines (7) marked in step 8, drill eighteen 0.187-in. (4.75 mm) diameter holes (6) in heater
exhaust support shield (2).
10.
Scribe two lines (12) centered over twenty rivets (9) on side outer roof panel (1). Extend scribed lines
(12) a minimum of 1.00-in. (25.4 mm) into body panels (14).
11.
Using a 0.187-in. (4.75 mm) drill, remove twenty rivets (9) from side outer roof panel (1) and body
panels (14).
12.
Remove side outer roof panel (1).
13.
Remove adhesive residue and clean body panels (14). Do not remove scribed lines (12) marked in
step 10.
14.
Position side outer roof panel (1) to body panels (14) and transfer scribed lines (12) m rked ink/
a
step 10. Remove side outer roof panel (1).
15.
Using scribed lines (12) marked in step 14, drill twenty 0.187-in. (4.75 mm) diameter holes (13) in side
outer roof panel (1).
16.
Apply approximately 0.125-in. (3.175 mm) thickness of adhesive sealant to side outer roof panel (1)
and body panels (14).
17.
Install side outer roof panel (1) on body panels (14) with twenty rivets (8).
18.
Position nose cap (11) removed in step 1 on body panels (14) and side outer roof panel (1).
19.
Using nose cap (11) as a template, drill three 0.187-in. (4.75 mm) diameter holes (10) through side
outer roof panel (1). Remove nose cap (11).
20.
Install right nose cap (para. j.).
21.
Install washer (3) and capscrew (5) on side outer roof panel (1) and air conditioner support bracket (4).
22.
Position heater exhaust support shield (2) removed in step 8 on side outer roof panel (1).
23.
Using heater exhaust support shield (2) as a template, drill eighteen 0.187-in. (4.75 mm) diameter
holes (6) through side outer roof panel (1) and body panels (14). Remove heater exhaust support
shield (2).
24.
Apply approximately 0.125in (3.175 mm) thickness of adhesive sealant to heater exhaust support
shield (2), side outer roof panel (1), and body panels (14).
25.
Install heater exhaust support shield (2) on side outer roof panel (1) and body panels (14) with eighteen
rivets (8).
26.
Install heater exhaust tube (TM 9-2320-280-20).
27.
Spot paint side outer roof panel (1), heater exhaust support shield (2), and body panels (14) (TM 43-
0139).
28.
Apply wicking sealant on thirty-eight rivets (8) installed in steps 17 and 25.
22-36