This task covers:
General mechanic's tool kit:
Rear output shaft bearing installer
Rear retainer bearing installer
Front output shaft front bearing installer
Anaerobic gasket sealer
Front output shaft front bearing remover
Front output shaft rear bearing installer
Transfer case support stand
Input gear bearing remover
Input gear bearing installer
Annulus gear bushing remover
Annulus gear bushing installer
Mainshaft bearing installer
Remove capscrew (2), clamp (3), pinion adapter (1), and driven gear (5) from transfer case (6).
Remove O-ring (4) from pinion adapter (1). Discard O-ring (4).
Remove two nuts (9), lockwashers (8), and output yokes (7) from transfer case (6). Discard
Mark rear retainer (13) and transfer case (6) for assembly.
Remove six capscrews (14) and rear retainer (13) from transfer case (6).
Insert screwdrivers in two notches (15) in rear retainer (13) and remove rear retainer (13) from
transfer case (6).
Remove differential shim(s) (12) and speedometer drive gear (11) from rear output shaft (10). Tag
shim(s) (12) for assembly.