This task covers:
General mechanic's tool kit:
Hood raised and secured (TM 9-2320-280-
Battery ground cable disconnected
Engine access cover removed
Air horn removed (TM 9-2320-280-20).
Two assembled-washer screws
Prior to removal, tag leads for installation.
Engine wiring harness replacement for 6.2 L and 6.5 L engines
is basically the same. Differences are noted.
Refer to TM 9-2320-280-20 for repair of wiring harness
Remove nut (7), lockwasher (8), and lead 81B (9) from starter positive terminal (11). Discard
Perform step 2 for 6.2 L only.
Disconnect leads 81A (3) and 6A (10) from terminal (11).
Remove screw (6), clip (5), and leads 74A (4) and 74B (2) from starter solenoid (1).